package cn.iocoder.yudao.module.mes.service.qc.ipqc;
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import cn.hutool.core.collection.CollUtil;
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import cn.hutool.core.util.ObjUtil;
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import cn.hutool.core.util.ObjectUtil;
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import cn.hutool.core.util.StrUtil;
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import cn.iocoder.yudao.framework.common.exception.ServiceException;
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import cn.iocoder.yudao.framework.common.pojo.PageResult;
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import cn.iocoder.yudao.module.mes.dal.dataobject.wm.productproduce.MesWmProductProduceLineDO;
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import cn.iocoder.yudao.module.mes.enums.wm.MesWmQualityStatusEnum;
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import cn.iocoder.yudao.framework.common.util.object.BeanUtils;
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import cn.iocoder.yudao.module.mes.controller.admin.qc.ipqc.vo.MesQcIpqcImportExcelVO;
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import cn.iocoder.yudao.module.mes.controller.admin.qc.ipqc.vo.MesQcIpqcPageReqVO;
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import cn.iocoder.yudao.module.mes.controller.admin.qc.ipqc.vo.MesQcIpqcSaveReqVO;
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import cn.iocoder.yudao.module.mes.controller.admin.qc.vo.MesQcImportRespVO;
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import cn.iocoder.yudao.module.mes.enums.DictTypeConstants;
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import cn.iocoder.yudao.module.mes.enums.md.autocode.MesMdAutoCodeRuleCodeEnum;
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import cn.iocoder.yudao.module.mes.service.qc.imports.MesQcImportHelper;
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import cn.iocoder.yudao.module.mes.dal.dataobject.md.workstation.MesMdWorkstationDO;
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import cn.iocoder.yudao.module.mes.dal.dataobject.pro.route.MesProRouteProductDO;
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import cn.iocoder.yudao.module.mes.dal.dataobject.pro.task.MesProTaskDO;
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import cn.iocoder.yudao.module.mes.dal.dataobject.pro.workorder.MesProWorkOrderDO;
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import cn.iocoder.yudao.module.mes.dal.dataobject.pro.feedback.MesProFeedbackDO;
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import cn.iocoder.yudao.module.mes.dal.dataobject.qc.defectrecord.MesQcDefectRecordDO;
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import cn.iocoder.yudao.module.mes.dal.dataobject.qc.ipqc.MesQcIpqcDO;
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import cn.iocoder.yudao.module.mes.dal.dataobject.qc.template.MesQcTemplateItemDO;
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import cn.iocoder.yudao.module.mes.dal.mysql.qc.ipqc.MesQcIpqcMapper;
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import cn.iocoder.yudao.module.mes.enums.qc.MesQcDefectLevelEnum;
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import cn.iocoder.yudao.module.mes.enums.qc.MesQcStatusEnum;
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import cn.iocoder.yudao.module.mes.enums.qc.MesQcTypeEnum;
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import cn.iocoder.yudao.module.mes.enums.pro.MesProFeedbackStatusEnum;
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import cn.iocoder.yudao.module.mes.enums.MesBizTypeConstants;
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import cn.iocoder.yudao.module.mes.service.md.item.MesMdItemService;
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import cn.iocoder.yudao.module.mes.service.md.workstation.MesMdWorkstationService;
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import cn.iocoder.yudao.module.mes.service.pro.feedback.MesProFeedbackService;
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import cn.iocoder.yudao.module.mes.service.pro.route.MesProRouteProcessService;
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import cn.iocoder.yudao.module.mes.service.pro.route.MesProRouteProductService;
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import cn.iocoder.yudao.module.mes.service.pro.task.MesProTaskService;
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import cn.iocoder.yudao.module.mes.service.pro.workorder.MesProWorkOrderService;
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import cn.iocoder.yudao.module.mes.service.qc.defectrecord.MesQcDefectRecordService;
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import cn.iocoder.yudao.module.mes.service.qc.indicatorresult.MesQcIndicatorResultService;
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import cn.iocoder.yudao.module.mes.service.qc.template.MesQcTemplateItemService;
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import cn.iocoder.yudao.module.mes.controller.admin.qc.ncr.vo.MesQcNcrSaveReqVO;
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import cn.iocoder.yudao.module.mes.service.qc.ncr.MesQcNcrService;
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import cn.iocoder.yudao.module.mes.service.wm.productproduce.MesWmProductProduceLineService;
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import cn.iocoder.yudao.module.system.api.user.AdminUserApi;
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import jakarta.annotation.Resource;
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import lombok.extern.slf4j.Slf4j;
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import org.springframework.context.annotation.Lazy;
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import org.springframework.stereotype.Service;
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import org.springframework.transaction.annotation.Transactional;
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import org.springframework.validation.annotation.Validated;
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import java.math.BigDecimal;
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import java.math.RoundingMode;
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import java.util.ArrayList;
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import java.util.HashMap;
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import java.util.LinkedHashMap;
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import java.util.List;
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import java.util.Map;
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import java.util.Objects;
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import static cn.iocoder.yudao.framework.common.exception.util.ServiceExceptionUtil.exception;
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import static cn.iocoder.yudao.module.mes.enums.ErrorCodeConstants.*;
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/**
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* MES 过程检验单（IPQC） Service 实现类
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*
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* @author 超级管理员
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*/
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@Service
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@Validated
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@Slf4j
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public class MesQcIpqcServiceImpl implements MesQcIpqcService {
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/**
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* IPQC 保存数据校验上下文
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*
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* @param workstation 工位
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* @param task 生产任务（可选，指定 taskId 时非空）
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*/
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private record SaveDataContext(MesMdWorkstationDO workstation, MesProTaskDO task) {}
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@Resource
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private MesQcIpqcMapper ipqcMapper;
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@Resource
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private MesQcTemplateItemService templateItemService;
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@Resource
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private MesQcIpqcLineService ipqcLineService;
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@Resource
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@Lazy
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private MesProWorkOrderService workOrderService;
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@Resource
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@Lazy
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private MesMdWorkstationService workstationService;
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@Resource
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@Lazy
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private MesMdItemService itemService;
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@Resource
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@Lazy
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private MesQcDefectRecordService defectRecordService;
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@Resource
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@Lazy
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private MesProRouteProductService routeProductService;
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@Resource
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@Lazy
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private MesProRouteProcessService routeProcessService;
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@Resource
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@Lazy
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private MesProTaskService taskService;
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@Resource
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@Lazy
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private MesProFeedbackService feedbackService;
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@Resource
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@Lazy
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private MesQcIndicatorResultService indicatorResultService;
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@Resource
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@Lazy
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private MesWmProductProduceLineService productProduceLineService;
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@Resource
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@Lazy
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private MesQcNcrService ncrService;
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@Resource
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private AdminUserApi adminUserApi;
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@Resource
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private MesQcImportHelper qcImportHelper;
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@Override
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@Transactional(rollbackFor = Exception.class)
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public Long createIpqc(MesQcIpqcSaveReqVO createReqVO) {
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// 1.1 校验数据
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SaveDataContext ctx = validateIpqcSaveData(createReqVO);
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// 1.2 校验工单存在
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MesProWorkOrderDO workOrder = workOrderService.validateWorkOrderExists(createReqVO.getWorkOrderId());
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// 1.3 确定检验物料：有任务时取任务的物料，无任务时取工单的产品
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Long itemId = (ctx.task() != null) ? ctx.task().getItemId() : workOrder.getProductId();
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// 1.4 根据物料 + IPQC 类型查找可用质检方案（支持前端显式指定）
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List<MesQcTemplateItemDO> templateItems = templateItemService.getTemplateItemList(
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itemId, MesQcTypeEnum.IPQC.getType(), null, null);
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if (CollUtil.isEmpty(templateItems)) {
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throw exception(QC_NO_TEMPLATE);
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}
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MesQcTemplateItemDO templateItem = templateItems.get(0);
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if (createReqVO.getTemplateId() != null) {
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templateItem = templateItems.stream()
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.filter(available -> Objects.equals(available.getTemplateId(), createReqVO.getTemplateId()))
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.findFirst().orElse(null);
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if (templateItem == null) {
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throw exception(QC_NO_TEMPLATE); // 指定了方案但不在匹配列表中，拒绝
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}
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}
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Long templateId = templateItem.getTemplateId();
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// 1.5 获取来源单据编号
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String sourceDocCode = validateAndGetSourceDocCode(
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createReqVO.getSourceDocType(), createReqVO.getSourceDocId(), createReqVO.getSourceLineId());
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// 2. 插入主表
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MesQcIpqcDO ipqc = BeanUtils.toBean(createReqVO, MesQcIpqcDO.class)
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.setItemId(itemId)
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.setProcessId(getProcessId(itemId, ctx.workstation().getProcessId()))
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.setTemplateId(templateId)
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.setSourceDocCode(sourceDocCode)
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.setStatus(MesQcStatusEnum.DRAFT.getStatus());
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ipqcMapper.insert(ipqc);
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// 3. 从模板指标自动生成检验行
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ipqcLineService.createLinesFromTemplate(ipqc.getId(), templateId);
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return ipqc.getId();
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}
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@Override
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public void updateIpqc(MesQcIpqcSaveReqVO updateReqVO) {
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// 1.1 校验存在 + 草稿状态
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validateIpqcStatusPrepare(updateReqVO.getId());
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// 1.2 校验数据
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SaveDataContext ctx = validateIpqcSaveData(updateReqVO);
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// 2. 更新主表
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MesQcIpqcDO existIpqc = validateIpqcExists(updateReqVO.getId());
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MesQcIpqcDO updateObj = BeanUtils.toBean(updateReqVO, MesQcIpqcDO.class);
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updateObj.setSourceDocType(null).setSourceDocId(null).setSourceLineId(null); // 不允许修改来源单据
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updateObj.setTemplateId(null); // 不允许修改模板
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updateObj.setItemId(null); // 不允许修改物料
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updateObj.setWorkOrderId(null); // 不允许修改工单
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updateObj.setProcessId(getProcessId(existIpqc.getItemId(), ctx.workstation().getProcessId()));
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ipqcMapper.updateById(updateObj);
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}
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private SaveDataContext validateIpqcSaveData(MesQcIpqcSaveReqVO reqVO) {
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// 校验编号唯一
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validateIpqcCodeUnique(reqVO.getId(), reqVO.getCode());
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// 校验工位、检测人员存在
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MesMdWorkstationDO workstation = workstationService.validateWorkstationExists(reqVO.getWorkstationId());
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adminUserApi.validateUser(reqVO.getInspectorUserId());
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// 校验工单存在
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MesProWorkOrderDO workOrder = workOrderService.validateWorkOrderConfirmed(reqVO.getWorkOrderId());
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if (reqVO.getProcessId() != null && ObjUtil.notEqual(workstation.getProcessId(), reqVO.getProcessId())) {
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throw exception(PRO_WORKSTATION_PROCESS_MISMATCH);
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}
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// 校验任务关系（如果指定了任务）
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MesProTaskDO task = null;
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if (reqVO.getTaskId() != null) {
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task = taskService.validateTaskNotFinished(reqVO.getTaskId());
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validateTaskRelation(task, workstation, workOrder, reqVO);
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} else {
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// 无任务时，itemId 仍需与工单产品一致
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if (reqVO.getItemId() != null && ObjUtil.notEqual(reqVO.getItemId(), workOrder.getProductId())) {
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throw exception(PRO_WORK_ORDER_PRODUCT_MISMATCH);
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}
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}
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return new SaveDataContext(workstation, task);
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}
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private void validateTaskRelation(MesProTaskDO task, MesMdWorkstationDO workstation,
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MesProWorkOrderDO workOrder, MesQcIpqcSaveReqVO reqVO) {
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if (ObjUtil.notEqual(task.getWorkOrderId(), workOrder.getId())) {
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throw exception(PRO_TASK_WORK_ORDER_MISMATCH);
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}
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if (ObjUtil.notEqual(task.getWorkstationId(), workstation.getId())) {
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throw exception(PRO_TASK_WORKSTATION_MISMATCH);
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}
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Long expectedProcessId = reqVO.getProcessId() != null ? reqVO.getProcessId() : workstation.getProcessId();
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if (expectedProcessId != null && ObjUtil.notEqual(task.getProcessId(), expectedProcessId)) {
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throw exception(PRO_TASK_ROUTE_PROCESS_MISMATCH);
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}
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// 校验检验物料与任务物料一致（有任务时，IPQC 检验的物料应与任务加工的物料一致）
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if (reqVO.getItemId() != null && ObjUtil.notEqual(reqVO.getItemId(), task.getItemId())) {
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throw exception(PRO_TASK_ITEM_MISMATCH);
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}
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}
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@Override
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@Transactional(rollbackFor = Exception.class)
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public void finishIpqc(Long id) {
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// 1.1 校验存在 + 草稿状态
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MesQcIpqcDO ipqc = validateIpqcStatusPrepare(id);
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// 1.2 校验检测结论必填
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if (ipqc.getCheckResult() == null) {
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throw exception(QC_IPQC_CHECK_RESULT_EMPTY);
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}
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// 1.3 校验至少存在一条检测结果
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indicatorResultService.validateIndicatorResultExistsByQcIdAndType(id, MesQcTypeEnum.IPQC.getType());
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// 2. 更新状态为已完成
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ipqcMapper.updateById(new MesQcIpqcDO()
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.setId(id).setStatus(MesQcStatusEnum.FINISHED.getStatus()));
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// 3. 不合格时自动创建 NCR
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generateNcrIfNeeded(ipqc);
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// 4. 回写来源单据
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writeBackSourceDoc(ipqc);
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}
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/**
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* 不合格时自动创建 NCR（不合格品处理单）
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*
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* @param ipqc 过程检验单
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*/
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private void generateNcrIfNeeded(MesQcIpqcDO ipqc) {
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BigDecimal unqualifiedQty = ipqc.getUnqualifiedQuantity();
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if (unqualifiedQty == null || unqualifiedQty.compareTo(BigDecimal.ZERO) <= 0) {
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return;
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}
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String ncrCode = "NCR" + java.time.LocalDateTime.now()
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.format(java.time.format.DateTimeFormatter.ofPattern("yyyyMMddHHmmssSSS"));
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MesQcNcrSaveReqVO saveReqVO = new MesQcNcrSaveReqVO();
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saveReqVO.setCode(ncrCode);
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saveReqVO.setName("不合格品处理单");
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saveReqVO.setQcType(MesQcTypeEnum.IPQC.getType());
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saveReqVO.setQcId(ipqc.getId());
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saveReqVO.setItemId(ipqc.getItemId());
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saveReqVO.setUnqualifiedQuantity(unqualifiedQty);
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saveReqVO.setDefectDescription("由过程检验(" + ipqc.getCode() + ")自动生成");
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ncrService.createNcr(saveReqVO);
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log.info("[generateNcrIfNeeded] IPQC({}) 不合格，自动创建 NCR", ipqc.getId());
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}
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/**
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* 回写来源单据（IPQC 完成后）
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*
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* <p>当来源为报工时，拆分待检产出行、完成产出入库、回写报工状态和任务/工单进度
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*
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* @param ipqc 过程检验单
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*/
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private void writeBackSourceDoc(MesQcIpqcDO ipqc) {
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// 1. 确定 sourceDocType/sourceDocId
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Long sourceDocId = ipqc.getSourceDocId();
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Long sourceLineId = ipqc.getSourceLineId();
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// 如果 IPQC 单没有设置来源，尝试通过 taskId 查找关联的待检验报工
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if (sourceDocId == null && ipqc.getTaskId() != null) {
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MesProFeedbackDO feedback = feedbackService.getFeedbackListByTaskId(ipqc.getTaskId()).stream()
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.filter(f -> MesProFeedbackStatusEnum.UNCHECK.getStatus().equals(f.getStatus()))
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.findFirst().orElse(null);
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if (feedback != null) {
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sourceDocId = feedback.getId();
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log.info("[writeBackSourceDoc] IPQC({}) 未设置来源单据，通过 taskId({}) 找到待检验报工({})",
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ipqc.getId(), ipqc.getTaskId(), feedback.getId());
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}
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}
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if (sourceDocId == null) {
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log.warn("[writeBackSourceDoc] IPQC({}) 无法确定来源报工，跳过回写", ipqc.getId());
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return;
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}
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// 2. 回写报工
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feedbackService.updateProFeedbackWhenIpqcFinish(sourceDocId, sourceLineId,
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ObjectUtil.defaultIfNull(ipqc.getQualifiedQuantity(), BigDecimal.ZERO),
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ObjectUtil.defaultIfNull(ipqc.getUnqualifiedQuantity(), BigDecimal.ZERO),
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ObjectUtil.defaultIfNull(ipqc.getLaborScrapQuantity(), BigDecimal.ZERO),
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ObjectUtil.defaultIfNull(ipqc.getMaterialScrapQuantity(), BigDecimal.ZERO),
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ObjectUtil.defaultIfNull(ipqc.getOtherScrapQuantity(), BigDecimal.ZERO));
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}
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@Override
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@Transactional(rollbackFor = Exception.class)
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public void deleteIpqc(Long id) {
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// 1. 校验存在 + 草稿状态
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validateIpqcStatusPrepare(id);
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// 2.1 删除主表
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ipqcMapper.deleteById(id);
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// 2.2 级联删除行
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ipqcLineService.deleteListByIpqcId(id);
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// 2.3 级联删除缺陷记录
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defectRecordService.deleteListByQcTypeAndQcId(MesQcTypeEnum.IPQC.getType(), id);
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}
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@Override
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public MesQcIpqcDO validateIpqcExists(Long id) {
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MesQcIpqcDO ipqc = ipqcMapper.selectById(id);
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if (ipqc == null) {
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throw exception(QC_IPQC_NOT_EXISTS);
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}
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return ipqc;
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}
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/**
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* 校验过程检验单存在且为草稿状态
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*
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* @param id 过程检验单 ID
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* @return 过程检验单
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*/
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private MesQcIpqcDO validateIpqcStatusPrepare(Long id) {
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MesQcIpqcDO ipqc = validateIpqcExists(id);
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if (ObjUtil.notEqual(ipqc.getStatus(), MesQcStatusEnum.DRAFT.getStatus())) {
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throw exception(QC_IPQC_NOT_PREPARE);
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}
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return ipqc;
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}
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private void validateIpqcCodeUnique(Long id, String code) {
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MesQcIpqcDO ipqc = ipqcMapper.selectByCode(code);
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if (ipqc == null) {
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return;
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}
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if (ObjUtil.notEqual(ipqc.getId(), id)) {
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throw exception(QC_IPQC_CODE_DUPLICATE);
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}
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}
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private String validateAndGetSourceDocCode(Integer sourceDocType, Long sourceDocId, Long sourceLineId) {
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if (sourceDocType == null || sourceDocId == null) {
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return null;
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}
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if (Objects.equals(sourceDocType, MesBizTypeConstants.PRO_FEEDBACK)) {
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MesProFeedbackDO feedback = feedbackService.validateFeedbackExists(sourceDocId);
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// 校验 sourceLineId 必填
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if (sourceLineId == null) {
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throw exception(QC_IPQC_SOURCE_LINE_REQUIRED);
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}
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// 校验 sourceLineId 存在，且属于该报工的产出行
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MesWmProductProduceLineDO targetLine = productProduceLineService
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.validateProductProduceLineExists(sourceLineId);
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if (ObjUtil.notEqual(targetLine.getFeedbackId(), sourceDocId)) {
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throw exception(QC_IPQC_SOURCE_LINE_NOT_BELONG);
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}
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// 校验该产出行为待检验状态
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if (ObjUtil.notEqual(targetLine.getQualityStatus(), MesWmQualityStatusEnum.PENDING.getStatus())) {
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throw exception(QC_IPQC_SOURCE_LINE_NOT_PENDING);
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}
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return feedback.getCode();
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}
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// 未知来源类型应报错，而不是静默忽略
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throw exception(QC_IPQC_SOURCE_DOC_TYPE_UNKNOWN);
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}
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/**
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* 推导工序 ID
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*
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* <p>通过产品 → 工艺路线产品 → 工艺路线 → 校验工位工序是否在该路线中
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* <p>如果工位的工序在路线中，则返回该 processId；否则返回 null
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*
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* @param productId 产品 ID（工单产品）
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* @param workstationProcessId 工位关联的工序 ID
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* @return 推导出的工序 ID，无法推导时返回 null
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*/
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private Long getProcessId(Long productId, Long workstationProcessId) {
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if (productId == null || workstationProcessId == null) {
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return null;
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}
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// 1. 产品 → 工艺路线
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MesProRouteProductDO routeProduct = routeProductService.getRouteProductByItemId(productId);
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if (routeProduct == null) {
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return null;
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}
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// 2. 校验工位的工序是否在该路线中
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if (routeProcessService.getRouteProcessByRouteIdAndProcessId(
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routeProduct.getRouteId(), workstationProcessId) == null) {
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return null;
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}
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return workstationProcessId;
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}
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@Override
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public MesQcIpqcDO getIpqc(Long id) {
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return ipqcMapper.selectById(id);
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}
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@Override
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public PageResult<MesQcIpqcDO> getIpqcPage(MesQcIpqcPageReqVO pageReqVO) {
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return ipqcMapper.selectPage(pageReqVO);
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}
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@Override
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public void recalculateDefectStats(Long ipqcId, List<MesQcDefectRecordDO> records) {
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MesQcIpqcDO ipqc = validateIpqcExists(ipqcId);
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// 1. 行级缺陷统计
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ipqcLineService.recalculateLineDefectStats(ipqcId, records);
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// 2.1 汇总主表的缺陷数量
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int totalCritical = 0;
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int totalMajor = 0;
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int totalMinor = 0;
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for (MesQcDefectRecordDO record : records) {
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int quantity = ObjUtil.defaultIfNull(record.getQuantity(), 1);
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if (Objects.equals(record.getLevel(), MesQcDefectLevelEnum.CRITICAL.getType())) {
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totalCritical += quantity;
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} else if (Objects.equals(record.getLevel(), MesQcDefectLevelEnum.MAJOR.getType())) {
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totalMajor += quantity;
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} else if (Objects.equals(record.getLevel(), MesQcDefectLevelEnum.MINOR.getType())) {
|
totalMinor += quantity;
|
} else {
|
throw exception(QC_DEFECT_RECORD_LEVEL_UNKNOWN);
|
}
|
}
|
// 2.2 计算缺陷率
|
BigDecimal criticalRate = BigDecimal.ZERO;
|
BigDecimal majorRate = BigDecimal.ZERO;
|
BigDecimal minorRate = BigDecimal.ZERO;
|
if (ipqc.getCheckQuantity() != null && ipqc.getCheckQuantity().compareTo(BigDecimal.ZERO) > 0) {
|
BigDecimal checkQty = ipqc.getCheckQuantity();
|
criticalRate = BigDecimal.valueOf(totalCritical).multiply(BigDecimal.valueOf(100))
|
.divide(checkQty, 2, RoundingMode.HALF_UP);
|
majorRate = BigDecimal.valueOf(totalMajor).multiply(BigDecimal.valueOf(100))
|
.divide(checkQty, 2, RoundingMode.HALF_UP);
|
minorRate = BigDecimal.valueOf(totalMinor).multiply(BigDecimal.valueOf(100))
|
.divide(checkQty, 2, RoundingMode.HALF_UP);
|
}
|
// 2.3 更新主表
|
MesQcIpqcDO updateIpqc = new MesQcIpqcDO().setId(ipqcId)
|
.setCriticalQuantity(totalCritical).setMajorQuantity(totalMajor).setMinorQuantity(totalMinor)
|
.setCriticalRate(criticalRate).setMajorRate(majorRate).setMinorRate(minorRate);
|
ipqcMapper.updateById(updateIpqc);
|
}
|
|
@Override
|
@Transactional(rollbackFor = Exception.class)
|
public MesQcImportRespVO importIpqcList(List<MesQcIpqcImportExcelVO> importList) {
|
MesQcImportRespVO respVO = MesQcImportRespVO.builder()
|
.createList(new ArrayList<>()).failureList(new LinkedHashMap<>()).build();
|
if (CollUtil.isEmpty(importList)) {
|
return respVO;
|
}
|
qcImportHelper.startImport();
|
Map<String, Integer> firstRowNoByKey = new HashMap<>();
|
for (int i = 0; i < importList.size(); i++) {
|
MesQcIpqcImportExcelVO row = importList.get(i);
|
if (isImportRowEmpty(row)) {
|
continue; // 跳过空行
|
}
|
String label = StrUtil.isNotBlank(row.getCode()) ? "检验单编号 " + row.getCode().trim()
|
: "第 " + (i + 2) + " 行";
|
String importKey = buildImportKey(row);
|
try {
|
Integer firstRowNo = firstRowNoByKey.get(importKey);
|
if (firstRowNo != null) {
|
throw MesQcImportHelper.duplicateRowException(firstRowNo, buildImportKeyDesc(row));
|
}
|
respVO.getCreateList().add(createIpqcByImport(row));
|
firstRowNoByKey.putIfAbsent(importKey, i + 2);
|
} catch (Exception ex) {
|
respVO.getFailureList().put(label, MesQcImportHelper.resolveImportErrorMessage(ex));
|
}
|
}
|
return respVO;
|
}
|
|
private boolean isImportRowEmpty(MesQcIpqcImportExcelVO row) {
|
return row == null || (StrUtil.isBlank(row.getCode()) && StrUtil.isBlank(row.getName())
|
&& StrUtil.isBlank(row.getType()) && StrUtil.isBlank(row.getWorkOrderCode())
|
&& StrUtil.isBlank(row.getWorkstationName()) && StrUtil.isBlank(row.getTemplateName())
|
&& row.getCheckQuantity() == null && row.getQualifiedQuantity() == null
|
&& row.getUnqualifiedQuantity() == null && row.getLaborScrapQuantity() == null
|
&& row.getMaterialScrapQuantity() == null && row.getOtherScrapQuantity() == null
|
&& StrUtil.isBlank(row.getCheckResult()) && StrUtil.isBlank(row.getInspectorName())
|
&& StrUtil.isBlank(row.getInspectDate()) && StrUtil.isBlank(row.getRemark()));
|
}
|
|
/**
|
* 依据导入行创建一张过程检验单：物料由工单推导，状态为「待检验」，检验行由质检方案自动生成
|
*
|
* @return 检验单编号
|
*/
|
private String createIpqcByImport(MesQcIpqcImportExcelVO row) {
|
MesQcIpqcSaveReqVO reqVO = new MesQcIpqcSaveReqVO();
|
// 1. 检验单编号：填写则使用，留空自动生成
|
String code = StrUtil.isNotBlank(row.getCode()) ? row.getCode().trim()
|
: qcImportHelper.generateCode(MesMdAutoCodeRuleCodeEnum.QC_IPQC_CODE.getCode());
|
if (ipqcMapper.selectByCode(code) != null) {
|
throw new IllegalArgumentException("检验单编号已存在：" + code
|
+ "。请修改模板中的「检验单编号」，或先在系统中删除该编号的检验单后重新导入");
|
}
|
reqVO.setCode(code);
|
// 2. 名称、检验类型、工单、工位、质检方案
|
if (StrUtil.isBlank(row.getName())) {
|
throw new IllegalArgumentException("检验单名称不能为空：请填写模板中该行的「检验单名称」列");
|
}
|
reqVO.setName(row.getName().trim());
|
reqVO.setType(qcImportHelper.resolveDictValue(row.getType(),
|
DictTypeConstants.MES_IPQC_TYPE, "检验类型", true));
|
reqVO.setWorkOrderId(qcImportHelper.resolveWorkOrderId(row.getWorkOrderCode()));
|
reqVO.setWorkstationId(qcImportHelper.resolveWorkstationId(row.getWorkstationName()));
|
reqVO.setTemplateId(qcImportHelper.resolveTemplateId(row.getTemplateName()));
|
// 3. 数量：合格品 + 不合格品 必须等于检测数量（检测数量留空则自动合计）；工废/料废/其他废留空按 0
|
BigDecimal qualified = qcImportHelper.resolveQuantity(row.getQualifiedQuantity(), "合格品数量", true);
|
BigDecimal unqualified = qcImportHelper.resolveQuantity(row.getUnqualifiedQuantity(), "不合格品数量", true);
|
reqVO.setQualifiedQuantity(qualified);
|
reqVO.setUnqualifiedQuantity(unqualified);
|
reqVO.setCheckQuantity(qcImportHelper.resolveCheckQuantity(
|
row.getCheckQuantity(), qualified, unqualified, "检测数量"));
|
BigDecimal laborScrap = qcImportHelper.resolveQuantity(row.getLaborScrapQuantity(), "工废数量", false);
|
BigDecimal materialScrap = qcImportHelper.resolveQuantity(row.getMaterialScrapQuantity(), "料废数量", false);
|
BigDecimal otherScrap = qcImportHelper.resolveQuantity(row.getOtherScrapQuantity(), "其他废品数量", false);
|
laborScrap = laborScrap != null ? laborScrap : BigDecimal.ZERO;
|
materialScrap = materialScrap != null ? materialScrap : BigDecimal.ZERO;
|
otherScrap = otherScrap != null ? otherScrap : BigDecimal.ZERO;
|
validateScrapQuantity(unqualified, laborScrap, materialScrap, otherScrap);
|
reqVO.setLaborScrapQuantity(laborScrap);
|
reqVO.setMaterialScrapQuantity(materialScrap);
|
reqVO.setOtherScrapQuantity(otherScrap);
|
// 4. 检验信息
|
reqVO.setCheckResult(qcImportHelper.resolveDictValue(row.getCheckResult(),
|
DictTypeConstants.MES_QC_CHECK_RESULT, "检测结果", false));
|
reqVO.setInspectorUserId(qcImportHelper.resolveInspectorUserId(row.getInspectorName()));
|
reqVO.setInspectDate(qcImportHelper.parseDateTime(row.getInspectDate(), "检测日期"));
|
reqVO.setRemark(StrUtil.trimToNull(row.getRemark()));
|
// 5. 去重：同一 生产工单 + 检验类型 + 工位 + 检测日期 的过程检验单不可重复导入
|
MesQcIpqcDO duplicate = CollUtil.getFirst(ipqcMapper.selectListByImportKey(reqVO.getWorkOrderId(),
|
reqVO.getType(), reqVO.getWorkstationId(), reqVO.getInspectDate()));
|
if (duplicate != null) {
|
throw MesQcImportHelper.duplicateExistingException(buildImportKeyDesc(row), "过程检验单",
|
duplicate.getCode(), "质量管理-过程检验");
|
}
|
// 6. 复用创建逻辑：校验工单/工位/人员、按物料匹配质检方案、生成检验行
|
try {
|
createIpqc(reqVO);
|
} catch (ServiceException ex) {
|
MesQcImportHelper.rethrowTemplateError(ex, row.getWorkOrderCode(), "过程检验(IPQC)");
|
}
|
return code;
|
}
|
|
/**
|
* 校验 工废 + 料废 + 其他废品 不超过不合格品数量
|
*/
|
private void validateScrapQuantity(BigDecimal unqualified, BigDecimal laborScrap,
|
BigDecimal materialScrap, BigDecimal otherScrap) {
|
BigDecimal scrapSum = laborScrap.add(materialScrap).add(otherScrap);
|
if (scrapSum.compareTo(unqualified) <= 0) {
|
return;
|
}
|
throw new IllegalArgumentException("工废、料废、其他废品数量之和不能超过不合格品数量：不合格品数量为 "
|
+ unqualified.stripTrailingZeros().toPlainString() + "，而 工废 " + laborScrap.stripTrailingZeros().toPlainString()
|
+ " + 料废 " + materialScrap.stripTrailingZeros().toPlainString() + " + 其他废品 "
|
+ otherScrap.stripTrailingZeros().toPlainString() + " = " + scrapSum.stripTrailingZeros().toPlainString()
|
+ "。请修改模板中的废品数量或不合格品数量后重新导入");
|
}
|
|
/**
|
* 导入去重键：同一 生产工单 + 检验类型 + 工位 + 检测日期 视为同一批过程检验数据
|
*/
|
private String buildImportKey(MesQcIpqcImportExcelVO row) {
|
return String.join("|", StrUtil.trimToEmpty(row.getWorkOrderCode()), StrUtil.trimToEmpty(row.getType()),
|
StrUtil.trimToEmpty(row.getWorkstationName()), StrUtil.trimToEmpty(row.getInspectDate()));
|
}
|
|
private String buildImportKeyDesc(MesQcIpqcImportExcelVO row) {
|
return "生产工单[" + MesQcImportHelper.describeImportValue(row.getWorkOrderCode())
|
+ "]、检验类型[" + MesQcImportHelper.describeImportValue(row.getType())
|
+ "]、工位[" + MesQcImportHelper.describeImportValue(row.getWorkstationName())
|
+ "]、检测日期[" + MesQcImportHelper.describeImportValue(row.getInspectDate()) + "]";
|
}
|
|
}
|
