package cn.iocoder.yudao.module.mes.service.pro.card;
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import cn.hutool.core.collection.CollUtil;
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import cn.hutool.core.util.ObjUtil;
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import cn.iocoder.yudao.framework.common.pojo.PageResult;
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import cn.iocoder.yudao.framework.common.util.object.BeanUtils;
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import cn.iocoder.yudao.framework.common.util.object.ObjectUtils;
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import cn.iocoder.yudao.module.mes.controller.admin.pro.card.vo.MesProCardPageReqVO;
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import cn.iocoder.yudao.module.mes.controller.admin.pro.card.vo.MesProCardSaveReqVO;
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import cn.iocoder.yudao.module.mes.dal.dataobject.pro.card.MesProCardDO;
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import cn.iocoder.yudao.module.mes.dal.dataobject.pro.card.MesProCardProcessDO;
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import cn.iocoder.yudao.module.mes.dal.dataobject.pro.workorder.MesProWorkOrderDO;
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import cn.iocoder.yudao.module.mes.dal.dataobject.pro.workorder.MesProWorkOrderProcessDO;
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import cn.iocoder.yudao.module.mes.dal.mysql.pro.card.MesProCardMapper;
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import cn.iocoder.yudao.module.mes.enums.pro.MesProWorkOrderStatusEnum;
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import cn.iocoder.yudao.module.mes.enums.wm.BarcodeBizTypeEnum;
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import cn.iocoder.yudao.module.mes.service.md.item.MesMdItemService;
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import cn.iocoder.yudao.module.mes.service.pro.workorder.MesProWorkOrderProcessService;
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import cn.iocoder.yudao.module.mes.service.pro.workorder.MesProWorkOrderService;
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import cn.iocoder.yudao.module.mes.service.wm.barcode.MesWmBarcodeService;
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import jakarta.annotation.Resource;
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import org.springframework.context.annotation.Lazy;
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import org.springframework.stereotype.Service;
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import org.springframework.transaction.annotation.Transactional;
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import org.springframework.validation.annotation.Validated;
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import java.math.BigDecimal;
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import java.math.RoundingMode;
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import java.util.ArrayList;
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import java.util.Comparator;
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import java.util.List;
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import static cn.iocoder.yudao.framework.common.exception.util.ServiceExceptionUtil.exception;
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import static cn.iocoder.yudao.module.mes.enums.ErrorCodeConstants.*;
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/**
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* MES 生产流转卡 Service 实现类
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*
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* @author 超级管理员
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*/
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@Service
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@Validated
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public class MesProCardServiceImpl implements MesProCardService {
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@Resource
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private MesProCardMapper cardMapper;
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@Resource
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@Lazy
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private MesProCardProcessService cardProcessService;
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@Resource
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private MesProWorkOrderService workOrderService;
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@Resource
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private MesMdItemService itemService;
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@Resource
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private MesWmBarcodeService barcodeService;
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@Resource
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private MesProWorkOrderProcessService workOrderProcessService;
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@Override
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@Transactional(rollbackFor = Exception.class)
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public Long createCard(MesProCardSaveReqVO createReqVO) {
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// 1. 校验关联数据
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MesProWorkOrderDO workOrder = validateCardSaveData(createReqVO);
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// 2. 插入
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MesProCardDO card = BeanUtils.toBean(createReqVO, MesProCardDO.class)
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.setStatus(MesProWorkOrderStatusEnum.PREPARE.getStatus());
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cardMapper.insert(card);
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// 3. 按工单工序 + 收率生成工序记录
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generateCardProcesses(card.getId(), workOrder);
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// 4. 自动生成条码
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barcodeService.autoGenerateBarcode(BarcodeBizTypeEnum.PROCARD.getValue(),
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card.getId(), card.getCode(), card.getCode());
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return card.getId();
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}
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@Override
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@Transactional(rollbackFor = Exception.class)
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public void updateCard(MesProCardSaveReqVO updateReqVO) {
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// 1.1 校验存在 + 草稿状态
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MesProCardDO card = validateCardExistsAndPrepareInternal(updateReqVO.getId());
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// 1.2 校验关联数据
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MesProWorkOrderDO workOrder = validateCardSaveData(updateReqVO);
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// 2. 更新
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MesProCardDO updateObj = BeanUtils.toBean(updateReqVO, MesProCardDO.class);
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cardMapper.updateById(updateObj);
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// 3. 更换了生产订单：原工序记录已失效，按新工单重建
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if (ObjUtil.notEqual(card.getWorkOrderId(), updateReqVO.getWorkOrderId())) {
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cardProcessService.deleteCardProcessByCardId(card.getId());
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generateCardProcesses(card.getId(), workOrder);
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}
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}
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@Override
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@Transactional(rollbackFor = Exception.class)
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public void deleteCard(Long id) {
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// 1. 校验存在 + 草稿状态
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validateCardExistsAndPrepare(id);
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// 2. 删除流转卡 + 级联删除工序记录
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cardMapper.deleteById(id);
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cardProcessService.deleteCardProcessByCardId(id);
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}
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@Override
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public MesProCardDO getCard(Long id) {
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return cardMapper.selectById(id);
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}
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@Override
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public PageResult<MesProCardDO> getCardPage(MesProCardPageReqVO pageReqVO) {
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return cardMapper.selectPage(pageReqVO);
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}
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@Override
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public void submitCard(Long id) {
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// 1. 校验存在 + 草稿状态
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validateCardExistsAndStatus(id, MesProWorkOrderStatusEnum.PREPARE);
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// 2. 提交（草稿 → 已确认）
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cardMapper.updateById(new MesProCardDO()
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.setId(id).setStatus(MesProWorkOrderStatusEnum.CONFIRMED.getStatus()));
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}
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@Override
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public void finishCard(Long id) {
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// 1. 校验存在 + 已确认状态
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validateCardExistsAndStatus(id, MesProWorkOrderStatusEnum.CONFIRMED);
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// 2. 完成（已确认 → 已完成）
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cardMapper.updateById(new MesProCardDO()
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.setId(id).setStatus(MesProWorkOrderStatusEnum.FINISHED.getStatus()));
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}
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@Override
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public void cancelCard(Long id) {
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// 1.1 校验存在
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MesProCardDO card = validateCardExistsInternal(id);
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// 1.2 已完成和已取消不允许取消
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if (ObjectUtils.equalsAny(card.getStatus(),
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MesProWorkOrderStatusEnum.FINISHED.getStatus(),
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MesProWorkOrderStatusEnum.CANCELED.getStatus())) {
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throw exception(PRO_CARD_CANCEL_NOT_ALLOWED);
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}
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// 2. 取消
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cardMapper.updateById(new MesProCardDO()
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.setId(id).setStatus(MesProWorkOrderStatusEnum.CANCELED.getStatus()));
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}
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// ==================== 校验方法 ====================
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@Override
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public void validateCardExists(Long id) {
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validateCardExistsInternal(id);
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}
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@Override
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public void validateCardExistsAndPrepare(Long id) {
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validateCardExistsAndPrepareInternal(id);
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}
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private MesProCardDO validateCardExistsAndPrepareInternal(Long id) {
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MesProCardDO card = validateCardExistsInternal(id);
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if (ObjUtil.notEqual(MesProWorkOrderStatusEnum.PREPARE.getStatus(), card.getStatus())) {
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throw exception(PRO_CARD_NOT_PREPARE);
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}
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return card;
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}
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private MesProCardDO validateCardExistsInternal(Long id) {
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MesProCardDO card = cardMapper.selectById(id);
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if (card == null) {
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throw exception(PRO_CARD_NOT_EXISTS);
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}
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return card;
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}
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private MesProCardDO validateCardExistsAndStatus(Long id, MesProWorkOrderStatusEnum status) {
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MesProCardDO card = validateCardExistsInternal(id);
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if (ObjUtil.notEqual(status.getStatus(), card.getStatus())) {
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throw exception(PRO_CARD_STATUS_ERROR);
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}
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return card;
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}
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private void validateCardCodeUnique(Long id, String code) {
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if (code == null) {
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return;
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}
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MesProCardDO card = cardMapper.selectByCode(code);
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if (card == null) {
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return;
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}
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if (ObjUtil.notEqual(card.getId(), id)) {
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throw exception(PRO_CARD_CODE_DUPLICATE);
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}
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}
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private MesProWorkOrderDO validateCardSaveData(MesProCardSaveReqVO reqVO) {
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// 校验编码唯一
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validateCardCodeUnique(reqVO.getId(), reqVO.getCode());
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// 校验工单存在
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MesProWorkOrderDO workOrder = workOrderService.validateWorkOrderConfirmed(reqVO.getWorkOrderId());
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// 校验物料存在
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itemService.validateItemExists(reqVO.getItemId());
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if (ObjUtil.notEqual(workOrder.getProductId(), reqVO.getItemId())) {
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throw exception(PRO_WORK_ORDER_PRODUCT_MISMATCH);
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}
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return workOrder;
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}
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/**
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* 按工单工序与工序收率生成流转卡工序记录
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*
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* <p>数量口径与一键排产一致（见 MesProBatchScheduleService#calcTargetQuantities）：
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* 末道工序产出 = 工单计划数量，前面各道逐级放大后向上取整；
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* 本道投入 = 上道产出（首道投入 = 首道产出 / 收率，向上取整），不合格品 = 投入 - 产出。
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*
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* <p>进入/出工序时间、工位、操作人留空，待生产实际发生时填写。
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*/
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private void generateCardProcesses(Long cardId, MesProWorkOrderDO workOrder) {
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List<MesProWorkOrderProcessDO> processes = workOrderProcessService
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.getWorkOrderProcessListByWorkOrderId(workOrder.getId());
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if (CollUtil.isEmpty(processes) || workOrder.getQuantity() == null) {
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return; // 工单未维护工序或数量缺失，工序记录留待手工维护
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}
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processes = new ArrayList<>(processes);
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processes.sort(Comparator.comparing(MesProWorkOrderProcessDO::getSort,
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Comparator.nullsLast(Comparator.naturalOrder())));
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// 1. 按收率从末道往前倒推各道产出量（向上取整为整数件）
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int size = processes.size();
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BigDecimal[] outputs = new BigDecimal[size];
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BigDecimal cumulativeYield = BigDecimal.ONE;
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for (int i = size - 1; i >= 0; i--) {
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outputs[i] = workOrder.getQuantity().divide(cumulativeYield, 0, RoundingMode.CEILING);
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BigDecimal yieldRate = processes.get(i).getYieldRate();
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if (yieldRate != null && yieldRate.signum() > 0) {
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cumulativeYield = cumulativeYield.multiply(yieldRate);
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}
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}
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// 2. 逐道生成记录：投入 = 上道产出（首道 = 本道产出 / 收率，向上取整）
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List<MesProCardProcessDO> cardProcesses = new ArrayList<>(size);
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BigDecimal previousOutput = null;
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for (int i = 0; i < size; i++) {
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MesProWorkOrderProcessDO process = processes.get(i);
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BigDecimal input;
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if (previousOutput != null) {
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input = previousOutput;
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} else {
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BigDecimal firstYield = process.getYieldRate();
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input = firstYield == null || firstYield.signum() <= 0
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? outputs[i] : outputs[i].divide(firstYield, 0, RoundingMode.CEILING);
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}
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cardProcesses.add(MesProCardProcessDO.builder()
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.cardId(cardId).sort(process.getSort()).processId(process.getProcessId())
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.inputQuantity(input).outputQuantity(outputs[i])
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.unqualifiedQuantity(BigDecimal.ZERO)
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.build());
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previousOutput = outputs[i];
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}
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cardProcessService.createCardProcessBatch(cardProcesses);
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}
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}
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