| | |
| | | package cn.iocoder.yudao.module.mes.service.pro.feedback; |
| | | |
| | | import cn.hutool.core.collection.CollUtil; |
| | | import cn.hutool.core.collection.CollUtil; |
| | | import cn.hutool.core.util.ObjUtil; |
| | | import cn.hutool.core.util.ObjectUtil; |
| | | import cn.hutool.core.util.StrUtil; |
| | | import cn.iocoder.yudao.framework.common.exception.ServiceException; |
| | | import cn.iocoder.yudao.framework.common.pojo.PageResult; |
| | | import cn.iocoder.yudao.framework.mybatis.core.query.LambdaQueryWrapperX; |
| | | import cn.iocoder.yudao.framework.common.util.json.JsonUtils; |
| | | import cn.iocoder.yudao.framework.common.util.object.BeanUtils; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.md.workstation.MesMdWorkstationDO; |
| | | import cn.iocoder.yudao.module.mes.controller.admin.pro.feedback.vo.MesProFeedbackPageReqVO; |
| | | import cn.iocoder.yudao.module.mes.controller.admin.pro.feedback.vo.MesProFeedbackSaveReqVO; |
| | | import cn.iocoder.yudao.module.mes.controller.admin.pro.feedback.vo.*; |
| | | import cn.iocoder.yudao.module.mes.enums.MesBizTypeConstants; |
| | | import cn.iocoder.yudao.module.mes.enums.md.autocode.MesMdAutoCodeRuleCodeEnum; |
| | | import cn.iocoder.yudao.module.mes.enums.pro.MesProFeedbackTypeEnum; |
| | | import cn.iocoder.yudao.module.mes.service.md.autocode.MesMdAutoCodeRecordService; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.pro.feedback.MesProFeedbackAuxDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.pro.feedback.MesProFeedbackDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.pro.process.MesProProcessDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.pro.route.MesProRouteProcessDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.pro.route.MesProRouteProductBomDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.pro.task.MesProTaskDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.pro.workorder.MesProWorkOrderBomDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.pro.workorder.MesProWorkOrderDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.pro.workorder.MesProWorkOrderProcessDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.wm.itemconsume.MesWmItemConsumeDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.wm.productproduce.MesWmProductProduceDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.wm.productproduce.MesWmProductProduceLineDO; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.qc.ipqc.MesQcIpqcDO; |
| | | import cn.iocoder.yudao.module.mes.dal.mysql.pro.feedback.MesProFeedbackAuxMapper; |
| | | import cn.iocoder.yudao.module.mes.dal.mysql.pro.feedback.MesProFeedbackMapper; |
| | | import cn.iocoder.yudao.module.mes.dal.mysql.qc.ipqc.MesQcIpqcMapper; |
| | | import cn.iocoder.yudao.module.mes.enums.pro.MesProFeedbackStatusEnum; |
| | | import cn.iocoder.yudao.module.mes.enums.pro.MesProProcessBillingTypeEnum; |
| | | import cn.iocoder.yudao.module.mes.enums.pro.MesProTaskStatusEnum; |
| | | import cn.iocoder.yudao.module.mes.enums.qc.MesQcStatusEnum; |
| | | import cn.iocoder.yudao.module.mes.enums.wm.MesWmQualityStatusEnum; |
| | | import cn.iocoder.yudao.module.mes.service.md.workstation.MesMdWorkstationService; |
| | | import cn.iocoder.yudao.module.mes.service.qc.ipqc.MesQcIpqcService; |
| | | import cn.iocoder.yudao.module.mes.service.qc.ipqc.MesQcIpqcWageFieldService; |
| | | import cn.iocoder.yudao.module.mes.service.pro.process.MesProProcessService; |
| | | import cn.iocoder.yudao.module.mes.service.pro.route.MesProRouteProcessService; |
| | | import cn.iocoder.yudao.module.mes.service.pro.route.MesProRouteProductBomService; |
| | | import cn.iocoder.yudao.module.mes.service.pro.task.MesProTaskService; |
| | | import cn.iocoder.yudao.module.mes.service.pro.workorder.MesProWorkOrderBomService; |
| | | import cn.iocoder.yudao.module.mes.service.pro.workorder.MesProWorkOrderProcessService; |
| | | import cn.iocoder.yudao.module.mes.service.pro.workorder.MesProWorkOrderService; |
| | | import cn.iocoder.yudao.module.mes.service.pro.workorder.MesProWorkOrderParamRecordService; |
| | | import cn.iocoder.yudao.module.mes.service.pro.wage.MesProFeedbackQualityResult; |
| | | import cn.iocoder.yudao.module.mes.service.pro.wage.MesProFeedbackWageBreakdown; |
| | | import cn.iocoder.yudao.module.mes.service.pro.wage.MesProFeedbackWageCalculator; |
| | | import cn.iocoder.yudao.module.mes.service.pro.wage.MesProProcessWageRuleService; |
| | | import cn.iocoder.yudao.module.mes.service.pro.worktime.MesProWorktimeService; |
| | | import cn.iocoder.yudao.module.mes.service.wm.itemconsume.MesWmItemConsumeService; |
| | | import cn.iocoder.yudao.module.mes.service.wm.productproduce.MesWmProductProduceLineService; |
| | | import cn.iocoder.yudao.module.mes.service.wm.productproduce.MesWmProductProduceService; |
| | | import cn.iocoder.yudao.module.mes.service.mdm.MesMdmItemService; |
| | | import cn.iocoder.yudao.module.mes.dal.dataobject.mdm.MesMdmItemDO; |
| | | import cn.iocoder.yudao.module.mdm.api.item.MdmItemBatchConfigApi; |
| | | import cn.iocoder.yudao.module.mdm.api.item.dto.MdmItemBatchConfigRespDTO; |
| | | import cn.iocoder.yudao.module.mes.api.mps.MesProMpsApi; |
| | | import cn.iocoder.yudao.module.mes.api.mps.dto.MesProMpsRespDTO; |
| | | import cn.iocoder.yudao.module.mes.api.event.ProductionFinishedEvent; |
| | | import jakarta.annotation.Resource; |
| | | import org.springframework.context.ApplicationEventPublisher; |
| | | import org.springframework.context.annotation.Lazy; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.validation.annotation.Validated; |
| | | |
| | | import java.math.BigDecimal; |
| | | import java.math.RoundingMode; |
| | | import java.time.LocalDate; |
| | | import java.time.LocalDateTime; |
| | | import java.util.ArrayList; |
| | | import java.util.Collection; |
| | | import java.util.Collections; |
| | | import java.util.Comparator; |
| | | import java.util.List; |
| | | import java.util.LinkedHashSet; |
| | | import java.util.Map; |
| | | import java.util.Set; |
| | | |
| | | import static cn.iocoder.yudao.framework.common.exception.util.ServiceExceptionUtil.exception; |
| | | import static cn.iocoder.yudao.module.mes.enums.ErrorCodeConstants.*; |
| | |
| | | /** |
| | | * MES 生产报工 Service 实现类 |
| | | * |
| | | * @author 芋道源码 |
| | | * @author 超级管理员 |
| | | */ |
| | | @Service |
| | | @Validated |
| | | @lombok.extern.slf4j.Slf4j |
| | | public class MesProFeedbackServiceImpl implements MesProFeedbackService { |
| | | |
| | | @Resource |
| | | private MesProFeedbackEquipmentService equipmentService; |
| | | |
| | | @Resource |
| | | private MesProFeedbackMapper feedbackMapper; |
| | | @Resource |
| | | private MesProFeedbackAuxMapper feedbackAuxMapper; |
| | | @Resource |
| | | private MesProWorktimeService worktimeService; |
| | | @Resource |
| | | private MesProFeedbackWageCalculator wageCalculator; |
| | | @Resource |
| | | private MesProProcessWageRuleService wageRuleService; |
| | | @Resource |
| | | private MesQcIpqcMapper ipqcMapper; |
| | | @Resource |
| | | @Lazy // IPQC 完成回写报工,避免循环依赖 |
| | | private MesQcIpqcService ipqcService; |
| | | @Resource |
| | | @Lazy // 过程检验单工资字段值(质检填写),避免与 IPQC 主服务循环依赖 |
| | | private MesQcIpqcWageFieldService ipqcWageFieldService; |
| | | |
| | | @Resource |
| | | private MesProWorkOrderService workOrderService; |
| | | @Resource |
| | | @Lazy |
| | | private MesProWorkOrderParamRecordService paramRecordService; |
| | | @Resource |
| | | private MesProRouteProcessService routeProcessService; |
| | | @Resource |
| | | private MesProRouteProductBomService routeProductBomService; |
| | | private MesProProcessService processService; |
| | | @Resource |
| | | private MesMdWorkstationService workstationService; |
| | | private MesProWorkOrderBomService workOrderBomService; |
| | | @Resource |
| | | private MesProWorkOrderProcessService workOrderProcessService; |
| | | @Resource |
| | | @Lazy // 避免循环依赖 |
| | | private MesProTaskService taskService; |
| | |
| | | private MesWmProductProduceService productProduceService; |
| | | @Resource |
| | | private MesWmProductProduceLineService produceLineService; |
| | | @Resource |
| | | private MesProMpsApi mpsApi; |
| | | @Resource |
| | | private MesMdAutoCodeRecordService autoCodeRecordService; |
| | | @Resource |
| | | private ApplicationEventPublisher eventPublisher; |
| | | @Resource |
| | | private MesMdmItemService mdmItemService; |
| | | @Resource |
| | | private MdmItemBatchConfigApi itemBatchConfigApi; |
| | | @Resource |
| | | private cn.iocoder.yudao.module.bpm.api.task.BpmProcessInstanceApi processInstanceApi; |
| | | |
| | | @Override |
| | | @Transactional(rollbackFor = Exception.class) |
| | | public Long createFeedback(MesProFeedbackSaveReqVO createReqVO) { |
| | | // 1. 校验 |
| | | MesProTaskDO task = validateFeedbackData(createReqVO); |
| | | |
| | | // 2. 插入(自动填充 itemId) |
| | | // 2. 插入(主键由数据库自增,忽略请求中可能残留的 id;自动填充 itemId) |
| | | MesProFeedbackDO feedback = BeanUtils.toBean(createReqVO, MesProFeedbackDO.class) |
| | | .setId(null) |
| | | .setStatus(MesProFeedbackStatusEnum.PREPARE.getStatus()) |
| | | .setItemId(task.getItemId()); |
| | | // 2.1 计算标准工时快照与辅助工时明细(只用于考核对比,参数缺失不阻断报工) |
| | | List<MesProFeedbackAuxDO> auxList = worktimeService.calculateForFeedback(feedback, createReqVO.getAuxList()); |
| | | // 2.2 按工序计费类型、单价规则、辅助计薪与工资字段快照工资,谁报的工就记在谁名下 |
| | | applyProcessBilling(feedback, processService.getProcess(task.getProcessId()), auxList); |
| | | feedbackMapper.insert(feedback); |
| | | saveFeedbackAux(feedback.getId(), auxList); |
| | | // 3. 保存参数值;必填参数校验失败时整体回滚,避免残留草稿 |
| | | saveParamValues(task.getId(), createReqVO.getParamValues()); |
| | | return feedback.getId(); |
| | | } |
| | | |
| | | @Override |
| | | @Transactional(rollbackFor = Exception.class) |
| | | public void updateFeedback(MesProFeedbackSaveReqVO updateReqVO) { |
| | | equipmentService.lock(); |
| | | // 1.1 校验存在 + 草稿状态 |
| | | validateFeedbackStatusPrepare(updateReqVO.getId()); |
| | | // 1.2 校验业务数据 |
| | |
| | | // 2. 更新(自动填充 itemId) |
| | | MesProFeedbackDO updateObj = BeanUtils.toBean(updateReqVO, MesProFeedbackDO.class) |
| | | .setItemId(task.getItemId()); |
| | | // 2.1 重新计算标准工时快照与辅助工时明细 |
| | | List<MesProFeedbackAuxDO> auxList = worktimeService.calculateForFeedback(updateObj, updateReqVO.getAuxList()); |
| | | // 2.2 按工序当前的计费类型/单价规则/辅助计薪/工资字段重算工资(草稿阶段允许改工时/数量) |
| | | applyProcessBilling(updateObj, processService.getProcess(task.getProcessId()), auxList); |
| | | feedbackMapper.updateById(updateObj); |
| | | feedbackAuxMapper.deleteByFeedbackId(updateReqVO.getId()); |
| | | saveFeedbackAux(updateReqVO.getId(), auxList); |
| | | equipmentService.resetSnapshot(updateReqVO.getId()); |
| | | // 3. 保存参数值;必填参数校验失败时整体回滚 |
| | | saveParamValues(task.getId(), updateReqVO.getParamValues()); |
| | | } |
| | | |
| | | private void saveFeedbackAux(Long feedbackId, List<MesProFeedbackAuxDO> auxList) { |
| | | if (CollUtil.isEmpty(auxList)) { |
| | | return; |
| | | } |
| | | auxList.forEach(aux -> { |
| | | aux.setId(null).setFeedbackId(feedbackId); |
| | | feedbackAuxMapper.insert(aux); |
| | | }); |
| | | } |
| | | |
| | | private void saveParamValues(Long taskId, List<MesProFeedbackSaveReqVO.ParamValue> paramValues) { |
| | | // 即使参数为空也调用更新,以便触发必填参数校验(任务绑定了参数时必须填写) |
| | | if (CollUtil.isEmpty(paramValues)) { |
| | | paramRecordService.updateTaskParamValues(taskId, null, null); |
| | | return; |
| | | } |
| | | paramRecordService.updateTaskParamValues(taskId, |
| | | paramValues.stream().map(MesProFeedbackSaveReqVO.ParamValue::getDetailId).toList(), |
| | | paramValues.stream().map(MesProFeedbackSaveReqVO.ParamValue::getValue).toList()); |
| | | } |
| | | |
| | | @Override |
| | | @Transactional(rollbackFor = Exception.class) |
| | | public void deleteFeedback(Long id) { |
| | | equipmentService.lock(); |
| | | // 1. 校验存在 + 草稿状态 |
| | | validateFeedbackStatusPrepare(id); |
| | | |
| | | // 2. 删除 |
| | | // 2. 删除(辅助工时明细一并删除) |
| | | feedbackMapper.deleteById(id); |
| | | feedbackAuxMapper.deleteByFeedbackId(id); |
| | | } |
| | | |
| | | @Override |
| | |
| | | } |
| | | |
| | | @Override |
| | | public void submitFeedback(Long id) { |
| | | @Transactional(rollbackFor = Exception.class) |
| | | public void submitFeedback(MesProFeedbackSubmitReqVO reqVO) { |
| | | equipmentService.lock(); |
| | | Long id = reqVO.getId(); |
| | | // 1. 校验存在 + 草稿状态 |
| | | validateFeedbackStatusPrepare(id); |
| | | MesProFeedbackDO feedback = validateFeedbackStatusPrepare(id); |
| | | equipmentService.validateSubmission(feedback); |
| | | // 1.1 顺序报工校验:同一生产工单内,上一道工序必须已报工完成,否则不允许提交 |
| | | if (feedback.getTaskId() != null) { |
| | | MesProTaskDO submitTask = taskService.getTask(feedback.getTaskId()); |
| | | if (submitTask != null) { |
| | | validatePreviousProcessFinished(submitTask); |
| | | } |
| | | } |
| | | |
| | | // 2. 更新状态为审批中(报工人和报工时间由表单保存时确定,提交不覆盖) |
| | | feedbackMapper.updateById(new MesProFeedbackDO().setId(id) |
| | | .setStatus(MesProFeedbackStatusEnum.APPROVING.getStatus())); |
| | | MesProWorkOrderDO workOrder = workOrderService.getWorkOrder(feedback.getWorkOrderId()); |
| | | |
| | | // 1.2 报工与质检分离:提交报工不再自动生成过程检验单,质检由质检部门手工建单 |
| | | if (!processInstanceApi.isGlobalAutoApprove() && workOrder != null |
| | | && Boolean.TRUE.equals(workOrder.getFeedbackApprove()) |
| | | && cn.hutool.core.util.StrUtil.isNotBlank(workOrder.getProcessDefinitionKey())) { |
| | | // 2. 更新状态为审批中,并启动流程 |
| | | String processInstanceId = processInstanceApi.createProcessInstance(cn.iocoder.yudao.framework.security.core.util.SecurityFrameworkUtils.getLoginUserId(), |
| | | new cn.iocoder.yudao.module.bpm.api.task.dto.BpmProcessInstanceCreateReqDTO() |
| | | .setProcessDefinitionKey(workOrder.getProcessDefinitionKey()) |
| | | .setBusinessKey(String.valueOf(id))); |
| | | |
| | | feedbackMapper.updateById(new MesProFeedbackDO().setId(id) |
| | | .setStatus(MesProFeedbackStatusEnum.APPROVING.getStatus()) |
| | | .setProcessDefinitionKey(workOrder.getProcessDefinitionKey()) |
| | | .setProcessInstanceId(processInstanceId)); |
| | | } else { |
| | | // 2. 判断这个报工需不需要批次号 |
| | | MesProFeedbackBatchCheckRespVO mesProFeedbackBatchCheckRespVO = checkBatchRequirements(id); |
| | | if (mesProFeedbackBatchCheckRespVO.getNeedBatchInput()) { |
| | | if (StrUtil.isBlank(reqVO.getLotNumber())) { |
| | | throw exception(MD_ITEM_BATCH_CONFIG_AT_LEAST_ONE_APPROVE_FLAG); |
| | | } |
| | | } |
| | | |
| | | // 3. 更新状态为审批中,然后直接通过审批 |
| | | feedbackMapper.updateById(new MesProFeedbackDO().setId(id) |
| | | .setStatus(MesProFeedbackStatusEnum.APPROVING.getStatus())); |
| | | MesProFeedbackApproveReqVO approveReqVO = cn.iocoder.yudao.framework.common.util.object.BeanUtils.toBean(reqVO, MesProFeedbackApproveReqVO.class); |
| | | // 自动审批:过程检验单刚生成尚未填写,不做质检工资前置校验(质量调整留空) |
| | | approveFeedback(approveReqVO, false); |
| | | } |
| | | } |
| | | |
| | | @Override |
| | | @Transactional(rollbackFor = Exception.class) |
| | | public void handleBpmProcessResult(Long id, Integer bpmResult,String reason) { |
| | | // 1. 柔性校验:获取报工单并判断状态 |
| | | MesProFeedbackDO feedback = feedbackMapper.selectById(id); |
| | | if (feedback == null) { |
| | | log.warn("[handleBpmProcessResult] 生产报工({}) 不存在", id); |
| | | return; |
| | | } |
| | | if (!MesProFeedbackStatusEnum.APPROVING.getStatus().equals(feedback.getStatus())) { |
| | | log.warn("[handleBpmProcessResult] 生产报工({}) 不处于审批中状态,当前状态:{}", id, feedback.getStatus()); |
| | | return; |
| | | } |
| | | |
| | | // 2. 根据审批结果进行处理 |
| | | if (cn.iocoder.yudao.module.bpm.enums.task.BpmProcessInstanceStatusEnum.APPROVE.getStatus().equals(bpmResult)) { |
| | | MesProFeedbackApproveReqVO reqVO = new MesProFeedbackApproveReqVO(); |
| | | reqVO.setId(id); |
| | | // 判断这个报工需不需要批次号 |
| | | MesProFeedbackBatchCheckRespVO mesProFeedbackBatchCheckRespVO = checkBatchRequirements(id); |
| | | if (mesProFeedbackBatchCheckRespVO.getNeedBatchInput()){ |
| | | if (StrUtil.isBlank(reason)){ |
| | | // 报错 请在审批意见里填写批次号 |
| | | throw exception(MD_ITEM_BATCH_CONFIG_AT_LEAST_ONE_APPROVE_FLAG); |
| | | }else { |
| | | BeanUtils.copyProperties(mesProFeedbackBatchCheckRespVO,reqVO); |
| | | reqVO.setLotNumber(reason); |
| | | } |
| | | } |
| | | approveFeedback(reqVO); |
| | | } else if (cn.iocoder.yudao.module.bpm.enums.task.BpmProcessInstanceStatusEnum.REJECT.getStatus().equals(bpmResult) || |
| | | cn.iocoder.yudao.module.bpm.enums.task.BpmProcessInstanceStatusEnum.CANCEL.getStatus().equals(bpmResult)) { |
| | | rejectFeedback(id); |
| | | } |
| | | } |
| | | |
| | | @Override |
| | | @Transactional(rollbackFor = Exception.class) |
| | | public void rejectFeedback(Long id) { |
| | | equipmentService.lock(); |
| | | // 1. 校验存在 + 审批中状态 |
| | | validateFeedbackStatusApproving(id); |
| | | |
| | |
| | | |
| | | @Override |
| | | @Transactional(rollbackFor = Exception.class) |
| | | public boolean approveFeedback(Long id) { |
| | | public boolean approveFeedback(MesProFeedbackApproveReqVO reqVO) { |
| | | return approveFeedback(reqVO, true); |
| | | } |
| | | |
| | | private boolean approveFeedback(MesProFeedbackApproveReqVO reqVO, boolean enforceQualityGate) { |
| | | equipmentService.lock(); |
| | | // 1.1 校验存在 + 审批中状态 |
| | | MesProFeedbackDO feedback = validateFeedbackStatusApproving(id); |
| | | MesProFeedbackDO feedback = validateFeedbackStatusApproving(reqVO.getId()); |
| | | equipmentService.validateApproval(feedback); |
| | | try (var equipmentScope = equipmentService.beginApproval(feedback)) { |
| | | return approveValidatedFeedback(reqVO, feedback, enforceQualityGate); |
| | | } |
| | | } |
| | | |
| | | private boolean approveValidatedFeedback(MesProFeedbackApproveReqVO reqVO, MesProFeedbackDO feedback, |
| | | boolean enforceQualityGate) { |
| | | // 1.2 校验报工数量 > 0 |
| | | if (feedback.getFeedbackQuantity() == null |
| | | || feedback.getFeedbackQuantity().compareTo(BigDecimal.ZERO) <= 0) { |
| | |
| | | // 1.3 校验任务未完成 |
| | | taskService.validateTaskNotFinished(feedback.getTaskId()); |
| | | |
| | | // 2.1 查询工序的关键工序标识 + 检验标识(需在 uncheckQuantity 校验之前,因为质检工序允许 uncheckQuantity > 0) |
| | | MesProRouteProcessDO routeProcess = routeProcessService.getRouteProcessByRouteIdAndProcessId( |
| | | feedback.getRouteId(), feedback.getProcessId()); |
| | | boolean keyFlag = routeProcess != null && Boolean.TRUE.equals(routeProcess.getKeyFlag()); |
| | | boolean checkFlag = routeProcess != null && Boolean.TRUE.equals(routeProcess.getCheckFlag()); |
| | | // 2.2 非质检工序:仍有待检数量时不能审批(质检工序的 uncheckQuantity > 0 是正常状态,不做拦截) |
| | | if (!checkFlag |
| | | && feedback.getUncheckQuantity() != null |
| | | && feedback.getUncheckQuantity().compareTo(BigDecimal.ZERO) > 0) { |
| | | throw exception(PRO_FEEDBACK_UNCHECK_QUANTITY_EXISTS, feedback.getUncheckQuantity()); |
| | | } |
| | | // 报工与质检分离:报工审批不再依赖「是否质检」开关,质量数据由质检单回填。 |
| | | // 1.4 工资按报工时点的快照重算,避免工序定额事后调整影响已提交的报工 |
| | | recalculateWageFromSnapshot(feedback, null); |
| | | |
| | | // 3. 物料消耗:倒冲工序按 BOM 自动扣料;非倒冲工序跳过(物料走手工领料/投料) |
| | | boolean backflushFlag = routeProcess != null && Boolean.TRUE.equals(routeProcess.getBackflushFlag()); |
| | | if (backflushFlag) { |
| | | // 3.1 校验倒冲工序必须配置 BOM 消耗,避免静默不扣料 |
| | | List<MesProRouteProductBomDO> boms = routeProductBomService.getRouteProductBomList( |
| | | feedback.getRouteId(), feedback.getProcessId(), feedback.getItemId()); |
| | | if (CollUtil.isEmpty(boms)) { |
| | | throw exception(PRO_FEEDBACK_BACKFLUSH_BOM_REQUIRED); |
| | | } |
| | | // 3.2 生成消耗记录并执行扣减(BOM × 报工数量,FIFO 扣线边库) |
| | | // 3. 物料消耗:只要本工序配置了生产 BOM 就自动扣料,不再依赖倒冲开关; |
| | | // 未配置 BOM 的工序跳过(物料走手工领料/投料),不阻断报工审批 |
| | | List<MesProWorkOrderBomDO> boms = workOrderBomService.getWorkOrderBomListByWorkOrderIdAndProcessId( |
| | | feedback.getWorkOrderId(), feedback.getProcessId()); |
| | | if (CollUtil.isNotEmpty(boms)) { |
| | | // 3.1 生成消耗记录并执行扣减(本工序投料用量比例 × 报工数量,FIFO 扣线边库) |
| | | MesWmItemConsumeDO itemConsume = itemConsumeService.generateItemConsume(feedback); |
| | | if (itemConsume != null) { |
| | | itemConsumeService.finishItemConsume(itemConsume.getId()); |
| | | } |
| | | } |
| | | |
| | | // 4. 关键工序:生成产出单,并根据是否需要检验决定入库方式 |
| | | if (keyFlag) { |
| | | // 4.1 需要检验:生成产出单(质量状态=待检验),更新报工状态为待检验,等质检完成回调后再入库 |
| | | if (checkFlag) { |
| | | // 完成时回调见:MesQcIpqcServiceImpl#finishIpqc → splitPendingAndFinishProduce + completeFeedbackFromIpqc |
| | | productProduceService.generateProductProduce(feedback, true); |
| | | feedbackMapper.updateById(new MesProFeedbackDO().setId(id) |
| | | .setStatus(MesProFeedbackStatusEnum.UNCHECK.getStatus())); |
| | | return false; |
| | | } |
| | | // 4.2 无需检验:生成产出单(按合格/不合格拆行),直接完成入库,并更新任务/工单的已生产数量 |
| | | MesWmProductProduceDO produce = productProduceService.generateProductProduce(feedback, false); |
| | | productProduceService.finishProductProduce(produce.getId()); |
| | | updateTaskAndWorkOrderByFeedback(feedback); |
| | | } |
| | | // 报工与质检分开:报工审批完成即累计产量,质量数量由质检回填。 |
| | | feedbackMapper.updateById(new MesProFeedbackDO().setId(reqVO.getId()) |
| | | .setStatus(MesProFeedbackStatusEnum.UNCHECK.getStatus()) |
| | | .setQualifiedQuantity(BigDecimal.ZERO) |
| | | .setUnqualifiedQuantity(BigDecimal.ZERO) |
| | | .setUncheckQuantity(feedback.getFeedbackQuantity()) |
| | | .setBillingType(feedback.getBillingType()) |
| | | .setWageRate(feedback.getWageRate()) |
| | | .setWageRuleId(feedback.getWageRuleId()) |
| | | .setWorkHours(feedback.getWorkHours()) |
| | | .setWageAmount(feedback.getWageAmount()) |
| | | .setAuxPaidHours(feedback.getAuxPaidHours()) |
| | | .setAuxWageAmount(feedback.getAuxWageAmount()) |
| | | .setQualityPassRate(feedback.getQualityPassRate()) |
| | | .setQualityCoefficient(feedback.getQualityCoefficient()) |
| | | .setQualityDeduction(feedback.getQualityDeduction()) |
| | | .setWageBreakdown(feedback.getWageBreakdown())); |
| | | feedback.setQualifiedQuantity(BigDecimal.ZERO).setUnqualifiedQuantity(BigDecimal.ZERO); |
| | | productProduceService.generateProductProduce(feedback, true, reqVO); |
| | | |
| | | // 5. 非关键工序 / 关键非质检工序:直接完成(清零 uncheckQuantity 防止 !key+check 留脏数据) |
| | | feedbackMapper.updateById(new MesProFeedbackDO().setId(id) |
| | | .setStatus(MesProFeedbackStatusEnum.FINISHED.getStatus()) |
| | | .setUncheckQuantity(BigDecimal.ZERO)); |
| | | return true; // 已完成 |
| | | // 每道工序只累计本任务;工单与 MPS 由最后一道工序回写,与关键工序标记无关。 |
| | | updateTaskAndWorkOrderByFeedback(feedback); |
| | | equipmentService.afterApproved(feedback); |
| | | return false; // 产出等待质检,报工产量已累计 |
| | | } |
| | | |
| | | /** |
| | |
| | | * <li>使用报工数量(feedbackQuantity),累加任务和工单的已生产数量</li> |
| | | * <li>使用产出单行按 qualityStatus 聚合的合格品/不合格品数量,累加任务的合格品/不合格品数量 |
| | | * (不直接用 feedback 上的数量,确保质检回调场景下数量来源正确)</li> |
| | | * isPush 是否推送生产完成事件 |
| | | * </ul> |
| | | * |
| | | * @param feedback 报工单 |
| | | */ |
| | | private void updateTaskAndWorkOrderByFeedback(MesProFeedbackDO feedback) { |
| | | // 1. 查询该报工单关联的所有产出单行,按质量状态聚合数量 |
| | | BigDecimal qualifiedQty = BigDecimal.ZERO; |
| | | BigDecimal unqualifiedQty = BigDecimal.ZERO; |
| | | List<MesWmProductProduceLineDO> lines = produceLineService.getProductProduceLineListByFeedbackId(feedback.getId()); |
| | | for (MesWmProductProduceLineDO line : lines) { |
| | | if (ObjUtil.equal(line.getQualityStatus(), MesWmQualityStatusEnum.FAIL.getStatus())) { |
| | | unqualifiedQty = unqualifiedQty.add(line.getQuantity()); |
| | | } |
| | | if (ObjUtil.equal(line.getQualityStatus(), MesWmQualityStatusEnum.PASS.getStatus())) { |
| | | qualifiedQty = qualifiedQty.add(line.getQuantity()); |
| | | } |
| | | void updateTaskAndWorkOrderByFeedback(MesProFeedbackDO feedback) { |
| | | // 报工审批只累计产量;合格与不合格数量在质检完成时累计。 |
| | | taskService.updateProducedQuantity(feedback.getTaskId(), |
| | | feedback.getFeedbackQuantity(), BigDecimal.ZERO, BigDecimal.ZERO); |
| | | // 只有最后一道工序的报工计入工单与 MPS,避免中间工序重复累计。 |
| | | MesProWorkOrderProcessDO lastProcess = workOrderProcessService.getLastWorkOrderProcessByWorkOrderId(feedback.getWorkOrderId()); |
| | | if (lastProcess != null && ObjUtil.equal(lastProcess.getProcessId(), feedback.getProcessId())) { |
| | | workOrderService.updateProducedQuantity(feedback.getWorkOrderId(), |
| | | feedback.getFeedbackQuantity()); |
| | | // MPS 只记录销售订单需求量;实际超产仍由工单和产出入库记录完整保留。 |
| | | allocateMpsProducedQuantity(feedback.getWorkOrderId(), feedback.getFeedbackQuantity()); |
| | | } |
| | | |
| | | // 2. 更新任务的已生产/合格/不合格数量 |
| | | taskService.updateProducedQuantity(feedback.getTaskId(), |
| | | feedback.getFeedbackQuantity(), qualifiedQty, unqualifiedQty); |
| | | // 3. 更新工单的已生产数量 |
| | | workOrderService.updateProducedQuantity(feedback.getWorkOrderId(), |
| | | feedback.getFeedbackQuantity()); |
| | | |
| | | // 5. 检查并发布生产完成事件 |
| | | checkAndPublishProductionFinished(feedback.getWorkOrderId()); |
| | | } |
| | | |
| | | /** |
| | | * 检查并发布生产完成事件 |
| | | */ |
| | | void checkAndPublishProductionFinished(Long workOrderId) { |
| | | Set<Long> newlyCompletedSaleOrderIds = new LinkedHashSet<>(); |
| | | for (MesProMpsRespDTO mps : mpsApi.getMpsListByWorkOrderId(workOrderId)) { |
| | | if (mps.getSaleOrderId() == null |
| | | || ObjUtil.equal(mps.getStatus(), cn.iocoder.yudao.module.mes.enums.pro.MesProMpsStatusEnum.FINISHED.getStatus()) |
| | | || ObjUtil.equal(mps.getStatus(), cn.iocoder.yudao.module.mes.enums.pro.MesProMpsStatusEnum.CANCELED.getStatus())) { |
| | | continue; |
| | | } |
| | | if (Boolean.TRUE.equals(mpsApi.checkAndFinishMps(mps.getId()))) { |
| | | newlyCompletedSaleOrderIds.add(mps.getSaleOrderId()); |
| | | } |
| | | } |
| | | for (Long saleOrderId : newlyCompletedSaleOrderIds) { |
| | | if (mpsApi.checkSaleOrderProductionFinished(saleOrderId)) { |
| | | eventPublisher.publishEvent(new ProductionFinishedEvent(saleOrderId, java.time.LocalDateTime.now())); |
| | | } |
| | | } |
| | | } |
| | | |
| | | void allocateMpsProducedQuantity(Long workOrderId, BigDecimal actualQuantity) { |
| | | BigDecimal remaining = actualQuantity; |
| | | for (MesProMpsRespDTO mps : mpsApi.getMpsListByWorkOrderId(workOrderId)) { |
| | | if (remaining.signum() <= 0) { |
| | | break; |
| | | } |
| | | if (ObjUtil.equal(mps.getStatus(), cn.iocoder.yudao.module.mes.enums.pro.MesProMpsStatusEnum.CANCELED.getStatus())) { |
| | | continue; |
| | | } |
| | | BigDecimal planned = mps.getQuantity() == null ? BigDecimal.ZERO : mps.getQuantity(); |
| | | BigDecimal produced = mps.getQuantityProduced() == null ? BigDecimal.ZERO : mps.getQuantityProduced(); |
| | | BigDecimal need = planned.subtract(produced).max(BigDecimal.ZERO); |
| | | BigDecimal assigned = remaining.min(need); |
| | | if (assigned.signum() > 0) { |
| | | mpsApi.updateMpsProducedQuantity(mps.getId(), assigned); |
| | | remaining = remaining.subtract(assigned); |
| | | } |
| | | } |
| | | if (remaining.signum() > 0) { |
| | | log.info("[allocateMpsProducedQuantity] 工单({}) 超产数量({})保留在产出库存,不分配到销售订单", workOrderId, remaining); |
| | | } |
| | | } |
| | | |
| | | // ==================== 校验方法 ==================== |
| | |
| | | /** |
| | | * 校验报工单的业务数据(创建 & 修改共用) |
| | | * |
| | | * <p>以生产任务为核心:前端只需传 taskId,workOrderId、routeId、processId、itemId、workstationId |
| | | * 从任务自动填充,无需前端重复传入。 |
| | | * |
| | | * @param reqVO 报工请求 |
| | | * @return 关联的生产任务 |
| | | */ |
| | | private MesProTaskDO validateFeedbackData(MesProFeedbackSaveReqVO reqVO) { |
| | | // 1. 校验工作站存在 |
| | | MesMdWorkstationDO workstation = workstationService.validateWorkstationExists(reqVO.getWorkstationId()); |
| | | if (ObjUtil.notEqual(workstation.getProcessId(), reqVO.getProcessId())) { |
| | | throw exception(PRO_WORKSTATION_PROCESS_MISMATCH); |
| | | // 1. 校验任务存在且未终态 |
| | | MesProTaskDO task = taskService.validateTaskNotFinished(reqVO.getTaskId()); |
| | | |
| | | // 校验停工状态不能报工 |
| | | if (!MesProTaskStatusEnum.canFeedback(task.getStatus())) { |
| | | throw exception(PRO_FEEDBACK_CANNOT_CREATE_WHEN_PAUSED); |
| | | } |
| | | |
| | | // 2.1 校验工艺路线 + 工序配置有效 |
| | | // 2. 从任务自动填充关联字段(前端无需传入,后端统一从任务获取) |
| | | reqVO.setWorkOrderId(task.getWorkOrderId()); |
| | | reqVO.setRouteId(task.getRouteId()); |
| | | reqVO.setProcessId(task.getProcessId()); |
| | | reqVO.setItemId(task.getItemId()); |
| | | reqVO.setWorkstationId(task.getWorkstationId()); |
| | | |
| | | // 3. 校验工艺路线 + 工序配置有效 |
| | | MesProRouteProcessDO routeProcess = routeProcessService.getRouteProcessByRouteIdAndProcessId( |
| | | reqVO.getRouteId(), reqVO.getProcessId()); |
| | | task.getRouteId(), task.getProcessId()); |
| | | if (routeProcess == null) { |
| | | throw exception(PRO_FEEDBACK_ROUTE_PROCESS_INVALID); |
| | | } |
| | | // 2.2 校验数量 |
| | | boolean checkFlag = Boolean.TRUE.equals(routeProcess.getCheckFlag()); |
| | | if (checkFlag) { |
| | | // 需要检验:只需填报工数量,且必须 > 0 |
| | | if (reqVO.getFeedbackQuantity() == null |
| | | || reqVO.getFeedbackQuantity().compareTo(BigDecimal.ZERO) <= 0) { |
| | | throw exception(PRO_FEEDBACK_QUANTITY_MUST_POSITIVE); |
| | | } |
| | | } else { |
| | | // 不需检验:需填合格品 + 不良品数量,合计 > 0 |
| | | BigDecimal qualified = ObjectUtil.defaultIfNull(reqVO.getQualifiedQuantity(), BigDecimal.ZERO); |
| | | BigDecimal unqualified = ObjectUtil.defaultIfNull(reqVO.getUnqualifiedQuantity(), BigDecimal.ZERO); |
| | | if (qualified.add(unqualified).compareTo(BigDecimal.ZERO) <= 0) { |
| | | throw exception(PRO_FEEDBACK_QUALIFIED_UNQUALIFIED_REQUIRED); |
| | | } |
| | | // 4.1 校验数量:无论是否需要检验,报工只需填报工数量,且必须 > 0 |
| | | // 合格品/不良品数量由质检确定。 |
| | | if (reqVO.getFeedbackQuantity() == null |
| | | || reqVO.getFeedbackQuantity().compareTo(BigDecimal.ZERO) <= 0) { |
| | | throw exception(PRO_FEEDBACK_QUANTITY_MUST_POSITIVE); |
| | | } |
| | | |
| | | // 3. 校验工单已确认 |
| | | MesProWorkOrderDO workOrder = workOrderService.validateWorkOrderConfirmed(reqVO.getWorkOrderId()); |
| | | if (ObjUtil.notEqual(workOrder.getProductId(), reqVO.getItemId())) { |
| | | throw exception(PRO_WORK_ORDER_PRODUCT_MISMATCH); |
| | | } |
| | | |
| | | // 4. 校验任务存在且未终态(已完成/已取消),并返回任务用于冗余 itemId |
| | | MesProTaskDO task = taskService.validateTaskNotFinished(reqVO.getTaskId()); |
| | | validateTaskRelation(task, workstation, workOrder, reqVO); |
| | | return task; |
| | | } |
| | | |
| | | private void validateTaskRelation(MesProTaskDO task, MesMdWorkstationDO workstation, |
| | | MesProWorkOrderDO workOrder, MesProFeedbackSaveReqVO reqVO) { |
| | | if (ObjUtil.notEqual(task.getWorkOrderId(), workOrder.getId())) { |
| | | throw exception(PRO_TASK_WORK_ORDER_MISMATCH); |
| | | /** |
| | | * 按工序配置把计费类型、单价规则、辅助计薪与工资字段快照到报工单,并计算本次报工工资。 |
| | | * |
| | | * <p>口径: |
| | | * <ul> |
| | | * <li>计时:主工资 = 本次报工工时(小时)× 单价(元/小时);单价大于 0 时必须填写工时</li> |
| | | * <li>计件:主工资 = 合格数量(未填时取报工数量)× 单价(元/件)</li> |
| | | * <li>辅助:辅助明细分钟数 ÷ 60 × 辅助小时单价;工序辅助小时工资兜底</li> |
| | | * <li>字段:系数连乘作用于(主工资 + 辅助工资),再叠加加减金额与计价数量</li> |
| | | * </ul> |
| | | * 前端传入的 billingType/wageRate/wageAmount 一律以后端计算覆盖,防止被篡改。 |
| | | * 单价为 0 表示该工序尚未定价,按 0 元计薪,不阻断报工(核算时可按人调整)。 |
| | | */ |
| | | private void applyProcessBilling(MesProFeedbackDO feedback, MesProProcessDO process, |
| | | List<MesProFeedbackAuxDO> auxList) { |
| | | if (process == null) { |
| | | throw exception(PRO_FEEDBACK_PROCESS_NOT_EXISTS, feedback.getProcessId()); |
| | | } |
| | | if (ObjUtil.notEqual(task.getWorkstationId(), workstation.getId())) { |
| | | throw exception(PRO_TASK_WORKSTATION_MISMATCH); |
| | | MesProFeedbackWageBreakdown breakdown = wageCalculator.calculate(process, |
| | | feedback.getRouteId(), feedback.getMachineryId(), feedback.getWorkHours(), |
| | | feedback.getFeedbackQuantity(), feedback.getQualifiedQuantity(), auxList, |
| | | feedback.getFeedbackTime() != null ? feedback.getFeedbackTime().toLocalDate() : null, |
| | | getWageFieldValues(feedback.getId())); |
| | | applyWageBreakdown(feedback, breakdown); |
| | | } |
| | | |
| | | /** |
| | | * 把工资计算结果写回报工单 |
| | | */ |
| | | private void applyWageBreakdown(MesProFeedbackDO feedback, MesProFeedbackWageBreakdown breakdown) { |
| | | if (CollUtil.isNotEmpty(breakdown.getWarnings())) { |
| | | log.warn("报工工资计算提示:报工单[{}] {}", feedback.getCode(), String.join(";", breakdown.getWarnings())); |
| | | } |
| | | if (ObjUtil.notEqual(task.getRouteId(), reqVO.getRouteId()) |
| | | || ObjUtil.notEqual(task.getProcessId(), reqVO.getProcessId())) { |
| | | throw exception(PRO_TASK_ROUTE_PROCESS_MISMATCH); |
| | | feedback.setBillingType(breakdown.getBillingType()) |
| | | .setWageRate(breakdown.getWageRate()) |
| | | .setWageRuleId(breakdown.getWageRuleId()) |
| | | .setWorkHours(breakdown.getWorkHours()) |
| | | .setAuxPaidHours(breakdown.getAuxPaidHours()) |
| | | .setAuxWageAmount(breakdown.getAuxWage()) |
| | | .setWageAmount(breakdown.getFinalWage()) |
| | | .setQualityPassRate(breakdown.getQuality() != null ? breakdown.getQuality().getPassRate() : null) |
| | | .setQualityCoefficient(breakdown.getQuality() != null ? breakdown.getQuality().getCoefficient() : null) |
| | | .setQualityDeduction(breakdown.getQuality() != null && breakdown.getQuality().getDeduction() != null |
| | | ? breakdown.getQuality().getDeduction() : BigDecimal.ZERO) |
| | | .setWageBreakdown(JsonUtils.toJsonString(breakdown)); |
| | | } |
| | | |
| | | /** |
| | | * 取第一个设备编号作为主计价设备(快捷报工的 machineryIds 为逗号分隔) |
| | | */ |
| | | private static Long firstMachineryId(String machineryIds) { |
| | | if (StrUtil.isBlank(machineryIds)) { |
| | | return null; |
| | | } |
| | | if (ObjUtil.notEqual(task.getItemId(), reqVO.getItemId())) { |
| | | throw exception(PRO_TASK_ITEM_MISMATCH); |
| | | for (String part : machineryIds.split(",")) { |
| | | String trimmed = part.trim(); |
| | | if (StrUtil.isBlank(trimmed)) { |
| | | continue; |
| | | } |
| | | try { |
| | | return Long.parseLong(trimmed); |
| | | } catch (NumberFormatException ex) { |
| | | return null; |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 审批时按报工时点的快照重算工资,避免工序配置事后调整影响已提交的报工。 |
| | | * 历史数据(无工资拆分快照)则按当前工序配置补齐。 |
| | | * |
| | | * @param qualityResult 过程检验汇总;空=非质检工序或自动审批,不做质量调整 |
| | | */ |
| | | private void recalculateWageFromSnapshot(MesProFeedbackDO feedback, MesProFeedbackQualityResult qualityResult) { |
| | | BigDecimal qualifiedQuantity = qualityResult != null |
| | | ? qualityResult.qualifiedQuantity() : feedback.getQualifiedQuantity(); |
| | | // 质检部门在过程检验单上填写的工资字段值,优先于工序固定值 |
| | | Map<String, String> wageFieldValues = getWageFieldValues(feedback.getId()); |
| | | MesProFeedbackWageBreakdown breakdown; |
| | | if (StrUtil.isBlank(feedback.getWageBreakdown())) { |
| | | breakdown = wageCalculator.calculate(processService.getProcess(feedback.getProcessId()), |
| | | feedback.getRouteId(), feedback.getMachineryId(), feedback.getWorkHours(), |
| | | feedback.getFeedbackQuantity(), qualifiedQuantity, |
| | | feedback.getId() != null ? feedbackAuxMapper.selectListByFeedbackId(feedback.getId()) |
| | | : Collections.emptyList(), |
| | | feedback.getFeedbackTime() != null ? feedback.getFeedbackTime().toLocalDate() : null, |
| | | wageFieldValues); |
| | | } else { |
| | | breakdown = wageCalculator.fromSnapshot(feedback, qualifiedQuantity, wageFieldValues); |
| | | } |
| | | if (qualityResult != null) { |
| | | wageCalculator.applyQuality(breakdown, feedback.getProcessId(), feedback.getRouteId(), |
| | | qualityResult.passRate(), qualityResult.unqualifiedQuantity()); |
| | | } |
| | | applyWageBreakdown(feedback, breakdown); |
| | | } |
| | | |
| | | /** |
| | | * 取报工单关联的过程检验单上质检填写的工资字段值 |
| | | * |
| | | * <p>同一报工单存在多张检验单时,已完成的优先;字段未填写时不放入 Map,计算时回退工序固定值。 |
| | | */ |
| | | private Map<String, String> getWageFieldValues(Long feedbackId) { |
| | | if (feedbackId == null) { |
| | | return Collections.emptyMap(); |
| | | } |
| | | List<MesQcIpqcDO> ipqcList = ipqcMapper.selectListBySourceDoc( |
| | | MesBizTypeConstants.PRO_FEEDBACK, feedbackId); |
| | | if (CollUtil.isEmpty(ipqcList)) { |
| | | return Collections.emptyMap(); |
| | | } |
| | | List<Long> ipqcIds = new ArrayList<>(ipqcList.size()); |
| | | ipqcList.stream() |
| | | .filter(ipqc -> ObjUtil.equal(ipqc.getStatus(), MesQcStatusEnum.FINISHED.getStatus())) |
| | | .map(MesQcIpqcDO::getId).forEach(ipqcIds::add); |
| | | ipqcList.stream() |
| | | .filter(ipqc -> !ObjUtil.equal(ipqc.getStatus(), MesQcStatusEnum.FINISHED.getStatus())) |
| | | .map(MesQcIpqcDO::getId).forEach(ipqcIds::add); |
| | | return ipqcWageFieldService.getValueMapByIpqcIds(ipqcIds); |
| | | } |
| | | |
| | | /** |
| | | * 校验质检工序的过程检验已完成,并汇总合格率与不合格数量 |
| | | */ |
| | | private MesProFeedbackQualityResult validateAndGetQualityResult(MesProFeedbackDO feedback) { |
| | | MesProProcessDO process = processService.getProcess(feedback.getProcessId()); |
| | | String processName = process != null ? process.getName() : "ID=" + feedback.getProcessId(); |
| | | List<MesQcIpqcDO> finishedList = ipqcMapper.selectListBySourceDoc( |
| | | MesBizTypeConstants.PRO_FEEDBACK, feedback.getId()).stream() |
| | | .filter(ipqc -> ObjUtil.equal(ipqc.getStatus(), MesQcStatusEnum.FINISHED.getStatus())) |
| | | .toList(); |
| | | if (CollUtil.isEmpty(finishedList)) { |
| | | throw new ServiceException(PRO_FEEDBACK_QUALITY_INSPECTION_NOT_FINISHED.getCode(), |
| | | StrUtil.format("工序[{}]为质检工序,报工单[{}]尚未完成过程检验;" |
| | | + "请到「质量管理-过程检验」完成检验后再审批", |
| | | processName, feedback.getCode())); |
| | | } |
| | | BigDecimal checkQuantity = BigDecimal.ZERO; |
| | | BigDecimal qualifiedQuantity = BigDecimal.ZERO; |
| | | BigDecimal unqualifiedQuantity = BigDecimal.ZERO; |
| | | for (MesQcIpqcDO ipqc : finishedList) { |
| | | checkQuantity = checkQuantity.add(ObjectUtil.defaultIfNull(ipqc.getCheckQuantity(), BigDecimal.ZERO)); |
| | | qualifiedQuantity = qualifiedQuantity.add(ObjectUtil.defaultIfNull(ipqc.getQualifiedQuantity(), BigDecimal.ZERO)); |
| | | unqualifiedQuantity = unqualifiedQuantity.add( |
| | | ObjectUtil.defaultIfNull(ipqc.getUnqualifiedQuantity(), BigDecimal.ZERO)); |
| | | } |
| | | if (checkQuantity.signum() <= 0) { |
| | | throw new ServiceException(PRO_FEEDBACK_QUALITY_INSPECTION_NOT_FINISHED.getCode(), |
| | | StrUtil.format("工序[{}]的过程检验单[{}]检测数量为 0,无法计算合格率;" |
| | | + "请在「质量管理-过程检验」补录检测数量后再审批", |
| | | processName, finishedList.get(0).getCode())); |
| | | } |
| | | BigDecimal passRate = qualifiedQuantity.multiply(BigDecimal.valueOf(100)) |
| | | .divide(checkQuantity, 2, RoundingMode.HALF_UP); |
| | | return new MesProFeedbackQualityResult(passRate, checkQuantity, qualifiedQuantity, unqualifiedQuantity); |
| | | } |
| | | |
| | | /** |
| | | * 顺序报工校验:同一生产工单内,上一道工序必须已报工完成,否则不允许报本道工序 |
| | | * |
| | | * <p>判定口径:上一道工序的有效任务(未取消)累计审批通过的产量已达到其排产数量, |
| | | * 即任一有效任务 produced_quantity < quantity 都视为未完成并拦截。 |
| | | * 之所以不依赖任务 status:任务状态只有整单完工/取消时才置终态 |
| | | * (finishTaskByOrderId / cancelTaskByOrderId),无法作为"单道工序已完成"的依据, |
| | | * produced_quantity 是唯一实时可靠的进度信号。 |
| | | * |
| | | * @param task 当前待报工任务 |
| | | */ |
| | | private void validatePreviousProcessFinished(MesProTaskDO task) { |
| | | if (task == null || task.getWorkOrderId() == null || task.getProcessId() == null) { |
| | | return; // 数据不完整,无法推导顺序,放行 |
| | | } |
| | | // 1. 当前任务所属工序在工单工序链(按 sort 升序)中的位置 |
| | | List<MesProWorkOrderProcessDO> processes = workOrderProcessService |
| | | .getWorkOrderProcessListByWorkOrderId(task.getWorkOrderId()); |
| | | if (CollUtil.isEmpty(processes)) { |
| | | return; // 工单未配置工序,放行 |
| | | } |
| | | // 拷贝后再排序,避免修改调用方返回的(可能是不可变)集合 |
| | | processes = new ArrayList<>(processes); |
| | | processes.sort(Comparator.comparing(MesProWorkOrderProcessDO::getSort, |
| | | Comparator.nullsLast(Comparator.naturalOrder()))); |
| | | int index = -1; |
| | | for (int i = 0; i < processes.size(); i++) { |
| | | if (ObjUtil.equal(processes.get(i).getProcessId(), task.getProcessId())) { |
| | | index = i; |
| | | break; |
| | | } |
| | | } |
| | | if (index <= 0) { |
| | | return; // 当前工序不在链中(数据异常,放行)或本身就是第一道工序,无需前置 |
| | | } |
| | | Long prevProcessId = processes.get(index - 1).getProcessId(); |
| | | if (prevProcessId == null) { |
| | | return; |
| | | } |
| | | // 2. 上一道工序的有效任务(排除已取消)累计待完成量 |
| | | List<MesProTaskDO> prevTasks = taskService.getTaskListByWorkOrderIds( |
| | | Collections.singletonList(task.getWorkOrderId())).stream() |
| | | .filter(t -> ObjUtil.equal(t.getProcessId(), prevProcessId)) |
| | | .filter(t -> !ObjUtil.equal(t.getStatus(), MesProTaskStatusEnum.CANCELED.getStatus())) |
| | | .toList(); |
| | | if (CollUtil.isEmpty(prevTasks)) { |
| | | return; // 上一道工序无有效生产任务(含全部取消),视为无前置要求,放行 |
| | | } |
| | | BigDecimal remaining = BigDecimal.ZERO; |
| | | for (MesProTaskDO prevTask : prevTasks) { |
| | | BigDecimal qty = prevTask.getQuantity() == null ? BigDecimal.ZERO : prevTask.getQuantity(); |
| | | BigDecimal produced = prevTask.getProducedQuantity() == null ? BigDecimal.ZERO : prevTask.getProducedQuantity(); |
| | | if (produced.compareTo(qty) < 0) { |
| | | remaining = remaining.add(qty.subtract(produced)); |
| | | } |
| | | } |
| | | if (remaining.compareTo(BigDecimal.ZERO) <= 0) { |
| | | return; // 上一道工序已全部报满,放行 |
| | | } |
| | | // 3. 拦截并提示上一道工序名称与剩余待报数量 |
| | | MesProProcessDO prevProcess = processService.getProcess(prevProcessId); |
| | | String prevProcessName = prevProcess != null ? prevProcess.getName() : String.valueOf(prevProcessId); |
| | | throw exception(PRO_FEEDBACK_PREV_PROCESS_NOT_FINISHED, prevProcessName, remaining); |
| | | } |
| | | |
| | | @Override |
| | | @Transactional(rollbackFor = Exception.class) |
| | | public MesProFeedbackQuickCreateRespVO quickCreateFeedback(MesProFeedbackQuickCreateReqVO reqVO) { |
| | | equipmentService.lock(); |
| | | // 1. 校验任务存在且非终态 |
| | | MesProTaskDO task = taskService.validateTaskNotFinished(reqVO.getTaskId()); |
| | | |
| | | // 校验停工状态不能报工 |
| | | if (!MesProTaskStatusEnum.canFeedback(task.getStatus())) { |
| | | throw exception(PRO_FEEDBACK_CANNOT_CREATE_WHEN_PAUSED); |
| | | } |
| | | // 1.1 顺序报工校验:同一生产工单内,上一道工序必须已报工完成,否则不允许报工 |
| | | validatePreviousProcessFinished(task); |
| | | |
| | | // 2. 校验工艺路线工序配置 |
| | | MesProRouteProcessDO routeProcess = routeProcessService.getRouteProcessByRouteIdAndProcessId( |
| | | task.getRouteId(), task.getProcessId()); |
| | | if (routeProcess == null) { |
| | | throw exception(PRO_FEEDBACK_ROUTE_PROCESS_INVALID); |
| | | } |
| | | // 3. 校验数量:只填报工数量,且必须 > 0(合格品/不良品数量由质检确定) |
| | | if (reqVO.getFeedbackQuantity() == null |
| | | || reqVO.getFeedbackQuantity().compareTo(BigDecimal.ZERO) <= 0) { |
| | | throw exception(PRO_FEEDBACK_QUANTITY_MUST_POSITIVE); |
| | | } |
| | | // 4. 构建报工DO |
| | | MesProFeedbackDO feedback = new MesProFeedbackDO() |
| | | .setCode(autoCodeRecordService.generateAutoCode(MesMdAutoCodeRuleCodeEnum.PRO_FEEDBACK_CODE.getCode())) |
| | | .setType(MesProFeedbackTypeEnum.SELF.getType()) |
| | | .setWorkstationId(task.getWorkstationId()) |
| | | .setRouteId(task.getRouteId()) |
| | | .setProcessId(task.getProcessId()) |
| | | .setWorkOrderId(task.getWorkOrderId()) |
| | | .setTaskId(reqVO.getTaskId()) |
| | | .setItemId(task.getItemId()) |
| | | .setFeedbackQuantity(reqVO.getFeedbackQuantity()) |
| | | .setWorkHours(reqVO.getWorkHours()) |
| | | .setScheduledQuantity(task.getQuantity()) |
| | | .setFeedbackTime(reqVO.getFeedbackTime() != null ? reqVO.getFeedbackTime() : LocalDateTime.now()) |
| | | .setMachineryIds(reqVO.getMachineryIds()) |
| | | .setMachineryId(firstMachineryId(reqVO.getMachineryIds())) |
| | | .setStatus(MesProFeedbackStatusEnum.APPROVING.getStatus()) |
| | | .setRemark(reqVO.getRemark()); |
| | | // 4.1 快捷报工默认没有工时录入入口:计时计薪且已定价的工序,必须显式传工时; |
| | | // 批量报工等不传工时的入口会得到可执行的提示,引导到报工页面填写 |
| | | MesProProcessDO process = processService.getProcess(task.getProcessId()); |
| | | if (process == null) { |
| | | throw exception(PRO_FEEDBACK_PROCESS_NOT_EXISTS, task.getProcessId()); |
| | | } |
| | | BigDecimal wageRate = ObjectUtil.defaultIfNull(wageRuleService.resolve(task.getProcessId(), task.getRouteId(), |
| | | feedback.getMachineryId(), process.getBillingType(), LocalDate.now()).getWageRate(), BigDecimal.ZERO); |
| | | if (MesProProcessBillingTypeEnum.TIME == MesProProcessBillingTypeEnum.valueOfType(process.getBillingType()) |
| | | && wageRate.signum() > 0 && reqVO.getWorkHours() == null) { |
| | | throw exception(PRO_FEEDBACK_TIME_BILLING_QUICK_UNSUPPORTED, process.getName()); |
| | | } |
| | | // 4.2 快捷报工没有辅助项入口,仅按生产长度(报工单位为米时)计算标准工时快照 |
| | | List<MesProFeedbackAuxDO> auxList = worktimeService.calculateForFeedback(feedback, null); |
| | | // 4.3 按工序计费类型、单价规则与工资字段快照并计算本次报工工资 |
| | | applyProcessBilling(feedback, process, auxList); |
| | | equipmentService.validateSubmission(feedback); |
| | | feedbackMapper.insert(feedback); |
| | | saveFeedbackAux(feedback.getId(), auxList); |
| | | saveParamValues(task.getId(), reqVO.getParamValues()); |
| | | // 5. 返回结果 |
| | | MesProWorkOrderDO workOrder = workOrderService.getWorkOrder(task.getWorkOrderId()); |
| | | // 5.1 报工后剩余可报工数量 = 排产 - 已生产 - 在途(含本次报工) |
| | | BigDecimal reportable = task.getQuantity() == null ? BigDecimal.ZERO : task.getQuantity(); |
| | | BigDecimal produced = task.getProducedQuantity() == null ? BigDecimal.ZERO : task.getProducedQuantity(); |
| | | BigDecimal inTransit = BigDecimal.ZERO; |
| | | for (MesProFeedbackDO fb : getFeedbackListByTaskId(task.getId())) { |
| | | if (!ObjUtil.equal(fb.getStatus(), MesProFeedbackStatusEnum.FINISHED.getStatus()) |
| | | && !ObjUtil.equal(fb.getStatus(), MesProFeedbackStatusEnum.UNCHECK.getStatus())) { |
| | | inTransit = inTransit.add(fb.getFeedbackQuantity() == null ? BigDecimal.ZERO : fb.getFeedbackQuantity()); |
| | | } |
| | | } |
| | | BigDecimal reportableQuantity = reportable.subtract(produced).subtract(inTransit).max(BigDecimal.ZERO); |
| | | return new MesProFeedbackQuickCreateRespVO() |
| | | .setFeedbackId(feedback.getId()) |
| | | .setTaskStatus(task.getStatus()) |
| | | .setWorkOrderStatus(workOrder != null ? workOrder.getStatus() : null) |
| | | .setReportableQuantity(reportableQuantity); |
| | | } |
| | | |
| | | @Override |
| | | public MesProFeedbackWageBreakdown previewWage(MesProFeedbackWagePreviewReqVO reqVO) { |
| | | MesProTaskDO task = taskService.getTask(reqVO.getTaskId()); |
| | | if (task == null) { |
| | | throw exception(PRO_TASK_NOT_EXISTS); |
| | | } |
| | | MesProProcessDO process = processService.getProcess(task.getProcessId()); |
| | | if (process == null) { |
| | | throw exception(PRO_FEEDBACK_PROCESS_NOT_EXISTS, task.getProcessId()); |
| | | } |
| | | // 借用一个临时报工单对象复用标准工时/辅助工时计算 |
| | | MesProFeedbackDO temp = new MesProFeedbackDO() |
| | | .setTaskId(task.getId()) |
| | | .setRouteId(task.getRouteId()) |
| | | .setProcessId(task.getProcessId()) |
| | | .setWorkstationId(task.getWorkstationId()) |
| | | .setMachineryId(reqVO.getMachineryId()) |
| | | .setWorkHours(reqVO.getWorkHours()) |
| | | .setFeedbackQuantity(reqVO.getFeedbackQuantity()) |
| | | .setQualifiedQuantity(reqVO.getQualifiedQuantity()) |
| | | .setProductionLength(reqVO.getProductionLength()); |
| | | List<MesProFeedbackAuxDO> auxList = worktimeService.calculateForFeedback(temp, reqVO.getAuxList()); |
| | | return wageCalculator.calculate(process, task.getRouteId(), reqVO.getMachineryId(), |
| | | reqVO.getWorkHours(), reqVO.getFeedbackQuantity(), reqVO.getQualifiedQuantity(), auxList, |
| | | reqVO.getFeedbackDate()); |
| | | } |
| | | |
| | | @Override |
| | | @Transactional(rollbackFor = Exception.class) |
| | | public MesProFeedbackBatchCreateRespVO batchCreateFeedback(MesProFeedbackBatchCreateReqVO reqVO) { |
| | | List<MesProFeedbackBatchCreateRespVO.BatchResult> results = new java.util.ArrayList<>(); |
| | | int successCount = 0; |
| | | int failCount = 0; |
| | | for (Long taskId : reqVO.getTaskIds()) { |
| | | try { |
| | | MesProFeedbackQuickCreateReqVO singleReq = new MesProFeedbackQuickCreateReqVO(); |
| | | singleReq.setTaskId(taskId); |
| | | singleReq.setFeedbackQuantity(reqVO.getFeedbackQuantity()); |
| | | singleReq.setFeedbackTime(reqVO.getFeedbackTime()); |
| | | singleReq.setRemark(reqVO.getRemark()); |
| | | MesProFeedbackQuickCreateRespVO resp = quickCreateFeedback(singleReq); |
| | | results.add(new MesProFeedbackBatchCreateRespVO.BatchResult() |
| | | .setTaskId(taskId) |
| | | .setSuccess(true) |
| | | .setFeedbackId(resp.getFeedbackId())); |
| | | successCount++; |
| | | } catch (Exception e) { |
| | | results.add(new MesProFeedbackBatchCreateRespVO.BatchResult() |
| | | .setTaskId(taskId) |
| | | .setSuccess(false) |
| | | .setErrorMsg(e.getMessage())); |
| | | failCount++; |
| | | } |
| | | } |
| | | return new MesProFeedbackBatchCreateRespVO() |
| | | .setSuccessCount(successCount) |
| | | .setFailCount(failCount) |
| | | .setResults(results); |
| | | } |
| | | |
| | | @Override |
| | |
| | | BigDecimal qualifiedQty, BigDecimal unqualifiedQty, |
| | | BigDecimal laborScrapQty, BigDecimal materialScrapQty, BigDecimal otherScrapQty) { |
| | | // 1. 校验报工单存在且为待检验状态 |
| | | MesProFeedbackDO feedback = validateFeedbackExists(feedbackId); |
| | | MesProFeedbackDO feedback = feedbackMapper.selectByIdForUpdate(feedbackId); |
| | | if (feedback == null) { |
| | | throw exception(PRO_FEEDBACK_NOT_EXISTS); |
| | | } |
| | | if (ObjUtil.notEqual(feedback.getStatus(), MesProFeedbackStatusEnum.UNCHECK.getStatus())) { |
| | | throw exception(PRO_FEEDBACK_NOT_UNCHECK); |
| | | } |
| | |
| | | .setOtherScrapQuantity(otherScrapQty) |
| | | .setStatus(MesProFeedbackStatusEnum.FINISHED.getStatus())); |
| | | |
| | | // 4. 更新任务/工单的已生产数量 |
| | | // 4. 产量已在报工审批时累计,此处只回填质量数量。 |
| | | feedback.setQualifiedQuantity(qualifiedQty).setUnqualifiedQuantity(unqualifiedQty); |
| | | updateTaskAndWorkOrderByFeedback(feedback); |
| | | taskService.updateQualityQuantity(feedback.getTaskId(), |
| | | ObjectUtil.defaultIfNull(qualifiedQty, BigDecimal.ZERO), |
| | | ObjectUtil.defaultIfNull(unqualifiedQty, BigDecimal.ZERO)); |
| | | //5.检查并发布生产完成事件 |
| | | checkAndPublishProductionFinished(feedback.getWorkOrderId()); |
| | | checkAndAutoFinishAfterLastQc(feedback); |
| | | } |
| | | |
| | | void checkAndAutoFinishAfterLastQc(MesProFeedbackDO feedback) { |
| | | MesProWorkOrderProcessDO lastProcess = workOrderProcessService |
| | | .getLastWorkOrderProcessByWorkOrderId(feedback.getWorkOrderId()); |
| | | if (lastProcess == null || !ObjUtil.equal(lastProcess.getProcessId(), feedback.getProcessId())) { |
| | | return; |
| | | } |
| | | // 同一工单的末道报工全部完成质检后,才允许级联完成工单任务。 |
| | | Long pendingCount = feedbackMapper.selectCount(new LambdaQueryWrapperX<MesProFeedbackDO>() |
| | | .eq(MesProFeedbackDO::getWorkOrderId, feedback.getWorkOrderId()) |
| | | .eq(MesProFeedbackDO::getProcessId, feedback.getProcessId()) |
| | | .ne(MesProFeedbackDO::getStatus, MesProFeedbackStatusEnum.FINISHED.getStatus())); |
| | | if (pendingCount == 0) { |
| | | workOrderService.checkAndAutoFinishWorkOrder(feedback.getWorkOrderId()); |
| | | } |
| | | } |
| | | |
| | | @Override |
| | | public MesProFeedbackBatchCheckRespVO checkBatchRequirements(Long feedbackId) { |
| | | MesProFeedbackDO feedback = validateFeedbackExists(feedbackId); |
| | | MesProFeedbackBatchCheckRespVO respVO = new MesProFeedbackBatchCheckRespVO(); |
| | | |
| | | // 1. 检查物料是否启用批次管理 |
| | | MesMdmItemDO item = mdmItemService.getItem(feedback.getItemId()); |
| | | if (item == null || Boolean.FALSE.equals(item.getIsBatchManaged())) { |
| | | respVO.setNeedBatchInput(false); |
| | | respVO.setIsBatchManaged(false); |
| | | return respVO; |
| | | } |
| | | respVO.setIsBatchManaged(true); |
| | | |
| | | // 2. 获取批次配置 |
| | | MdmItemBatchConfigRespDTO config = itemBatchConfigApi.getItemBatchConfig(feedback.getItemId()); |
| | | if (config == null) { |
| | | respVO.setNeedBatchInput(false); |
| | | return respVO; |
| | | } |
| | | |
| | | // 3. 填充配置标志 |
| | | respVO.setProduceDateFlag(config.getProduceDateFlag()); |
| | | respVO.setExpireDateFlag(config.getExpireDateFlag()); |
| | | respVO.setReceiptDateFlag(config.getReceiptDateFlag()); |
| | | respVO.setVendorFlag(config.getVendorFlag()); |
| | | respVO.setClientFlag(config.getClientFlag()); |
| | | respVO.setSalesOrderCodeFlag(config.getSalesOrderCodeFlag()); |
| | | respVO.setPurchaseOrderCodeFlag(config.getPurchaseOrderCodeFlag()); |
| | | respVO.setWorkOrderFlag(config.getWorkOrderFlag()); |
| | | respVO.setTaskFlag(config.getTaskFlag()); |
| | | respVO.setWorkstationFlag(config.getWorkstationFlag()); |
| | | respVO.setToolFlag(config.getToolFlag()); |
| | | respVO.setMoldFlag(config.getMoldFlag()); |
| | | respVO.setLotNumberFlag(config.getLotNumberFlag()); |
| | | respVO.setQualityStatusFlag(config.getQualityStatusFlag()); |
| | | |
| | | // 4. 判断哪些字段已自动填充(报工和生产过程中必然有值的字段) |
| | | List<String> autoFilled = new ArrayList<>(); |
| | | // 生产日期:审批时自动取当天 |
| | | autoFilled.add("produceDate"); |
| | | // 生产工单:从报工记录获取 |
| | | autoFilled.add("workOrderId"); |
| | | // 生产任务:从报工记录获取 |
| | | autoFilled.add("taskId"); |
| | | // 工作站:从报工记录获取 |
| | | autoFilled.add("workstationId"); |
| | | respVO.setAutoFilledFields(autoFilled); |
| | | |
| | | // 5. 判断是否需要弹窗:存在必填但无法自动填充的字段 |
| | | boolean needBatchInput = false; |
| | | if (Boolean.TRUE.equals(config.getExpireDateFlag())) needBatchInput = true; |
| | | if (Boolean.TRUE.equals(config.getReceiptDateFlag())) needBatchInput = true; |
| | | if (Boolean.TRUE.equals(config.getVendorFlag())) needBatchInput = true; |
| | | if (Boolean.TRUE.equals(config.getClientFlag())) needBatchInput = true; |
| | | if (Boolean.TRUE.equals(config.getSalesOrderCodeFlag())) needBatchInput = true; |
| | | if (Boolean.TRUE.equals(config.getPurchaseOrderCodeFlag())) needBatchInput = true; |
| | | if (Boolean.TRUE.equals(config.getToolFlag())) needBatchInput = true; |
| | | if (Boolean.TRUE.equals(config.getMoldFlag())) needBatchInput = true; |
| | | if (Boolean.TRUE.equals(config.getLotNumberFlag())) needBatchInput = true; |
| | | if (Boolean.TRUE.equals(config.getQualityStatusFlag())) needBatchInput = true; |
| | | respVO.setNeedBatchInput(needBatchInput); |
| | | |
| | | return respVO; |
| | | } |
| | | |
| | | } |