生产取消bom,不合格管理定制化

云

4 天以前 741918a903e17b2ec7522556d2c043b8d35dd8a1

 src/main/java/com/ruoyi/production/service/impl/ProductionOrderServiceImpl.java

@@ -16,9 +16,7 @@
import com.ruoyi.common.exception.ServiceException;
import com.ruoyi.production.bean.dto.ProductionOperationTaskDto;
import com.ruoyi.production.bean.dto.ProductionOrderDto;
import com.ruoyi.production.bean.vo.ProductionBomStructureVo;
import com.ruoyi.production.bean.vo.ProductionOperationTaskVo;
import com.ruoyi.production.bean.vo.ProductionOrderPickVo;
import com.ruoyi.production.bean.vo.ProductionOrderVo;
import com.ruoyi.production.bean.vo.ProductionPlanVo;
import com.ruoyi.production.bean.vo.ProductionOrderWorkOrderDetailVo;
@@ -34,8 +32,6 @@
import com.ruoyi.production.service.ProductionOrderService;
import com.ruoyi.sales.mapper.SalesLedgerMapper;
import com.ruoyi.sales.mapper.SalesLedgerProductMapper;
import com.ruoyi.stock.mapper.StockInventoryMapper;
import com.ruoyi.stock.pojo.StockInventory;
import com.ruoyi.technology.mapper.*;
import com.ruoyi.technology.pojo.*;
import lombok.RequiredArgsConstructor;
@@ -44,6 +40,7 @@

import java.math.BigDecimal;
import java.time.LocalDate;
import java.time.LocalDateTime;
import java.time.format.DateTimeFormatter;
import java.util.*;
import java.util.stream.Collectors;
@@ -57,17 +54,13 @@
    private final ProductionOrderRoutingOperationMapper productionOrderRoutingOperationMapper;
    private final ProductionOrderRoutingOperationParamMapper productionOrderRoutingOperationParamMapper;
    private final ProductionOperationTaskMapper productionOperationTaskMapper;
    private final ProductionOrderBomMapper productionOrderBomMapper;
    private final ProductionBomStructureMapper productionBomStructureMapper;
    private final ProductionOrderMapper productionOrderMapper;
    private final ProductionProductMainMapper productionProductMainMapper;
    private final ProductionProductOutputMapper productionProductOutputMapper;
    private final ProductionOrderPickMapper productionOrderPickMapper;
    private final ProductionOrderPickRecordMapper productionOrderPickRecordMapper;
    private final QualityInspectMapper qualityInspectMapper;
    private final QualityInspectParamMapper qualityInspectParamMapper;
    private final QualityInspectFileMapper qualityInspectFileMapper;
    private final ProductionPlanMapper productionPlanMapper;
    private final StockInventoryMapper stockInventoryMapper;
    private final StorageAttachmentMapper storageAttachmentMapper;
    private final StorageBlobMapper storageBlobMapper;
    private final SalesLedgerMapper salesLedgerMapper;
@@ -76,8 +69,6 @@
    private final TechnologyRoutingOperationMapper technologyRoutingOperationMapper;
    private final TechnologyRoutingOperationParamMapper technologyRoutingOperationParamMapper;
    private final TechnologyOperationMapper technologyOperationMapper;
    private final TechnologyBomMapper technologyBomMapper;
    private final TechnologyBomStructureMapper technologyBomStructureMapper;
    private final FileUtil fileUtil;

    @Override
@@ -114,7 +105,7 @@
        // 下单入口统一补齐来源单据、计划和工艺信息，避免前端分别传多套字段。
        validateAndFillOrder(productionOrder, oldOrder);
        if (productionOrder.getNpsNo() == null || productionOrder.getNpsNo().trim().isEmpty()) {
            productionOrder.setNpsNo(generateNextOrderNo());
            productionOrder.setNpsNo(generateNextOrderNo(productionOrder.getCreateTime() != null ? productionOrder.getCreateTime() : LocalDateTime.now()));
        }
        if (productionOrder.getCompleteQuantity() == null) {
            productionOrder.setCompleteQuantity(BigDecimal.ZERO);
@@ -210,9 +201,7 @@

    @Override
    public int syncProductionOrderSnapshot(Long productionOrderId) {
        // 同步订单工艺、工序、参数和BOM快照
        ProductionOrder productionOrder = this.getById(productionOrderId);
        // 参数与前置条件校验
        if (productionOrder == null) {
            throw new ServiceException("生产订单不存在");
        }
@@ -223,31 +212,24 @@
        if (technologyRouting == null) {
            throw new ServiceException("工艺路线不存在");
        }
        // 订单快照按“先清后建”处理，保证工艺路线、工序、参数、BOM 全部来自同一版本。
        clearProductionSnapshot(productionOrderId);
        ProductionOrderBom orderBom = syncProductionOrderBomSnapshot(productionOrder, technologyRouting);

        //生产订单工艺路线表
        ProductionOrderRouting orderRouting = new ProductionOrderRouting();
        orderRouting.setProductionOrderId(productionOrder.getId());
        orderRouting.setTechnologyRoutingId(technologyRouting.getId());
        orderRouting.setProductModelId(technologyRouting.getProductModelId());
        orderRouting.setProcessRouteCode(technologyRouting.getProcessRouteCode());
        orderRouting.setDescription(technologyRouting.getDescription());
        orderRouting.setBomId(technologyRouting.getBomId());
        orderRouting.setOrderBomId(orderBom == null ? null : orderBom.getId());
        productionOrderRoutingMapper.insert(orderRouting);

        int syncedParamCount = 0;
        // 查询并准备业务数据
        List<TechnologyRoutingOperation> routingOperations = technologyRoutingOperationMapper.selectList(
                Wrappers.<TechnologyRoutingOperation>lambdaQuery()
                        .eq(TechnologyRoutingOperation::getTechnologyRoutingId, technologyRouting.getId())
                        .orderByDesc(TechnologyRoutingOperation::getDragSort)
                        .orderByDesc(TechnologyRoutingOperation::getId));
        Map<String, BigDecimal> operationDemandedQuantityMap = buildOperationDemandedQuantityMap(technologyRouting, productionOrder);
        BigDecimal orderQuantity = defaultDecimal(productionOrder.getQuantity());
        Map<Long, String> operationNameMap = technologyOperationMapper.selectBatchIds(
        // 遍历处理数据并组装结果
                        routingOperations.stream()
                                .map(TechnologyRoutingOperation::getTechnologyOperationId)
                                .filter(Objects::nonNull)
@@ -260,7 +242,6 @@
                .max(Integer::compareTo)
                .orElse(null);
        for (TechnologyRoutingOperation sourceOperation : routingOperations) {
            // 订单工序保存的是工艺工序快照，后续报工只依赖快照，不再直接引用工艺主数据。
            ProductionOrderRoutingOperation targetOperation = new ProductionOrderRoutingOperation();
            targetOperation.setProductionOrderId(productionOrder.getId());
            targetOperation.setTechnologyRoutingOperationId(sourceOperation.getId());
@@ -279,7 +260,7 @@
                ProductionOperationTask task = new ProductionOperationTask();
                task.setProductionOrderRoutingOperationId(targetOperation.getId());
                task.setProductionOrderId(productionOrder.getId());
                task.setPlanQuantity(resolveTaskPlanQuantity(sourceOperation, operationDemandedQuantityMap, productionOrder));
                task.setPlanQuantity(orderQuantity);
                task.setCompleteQuantity(BigDecimal.ZERO);
                task.setWorkOrderNo(generateNextTaskNo());
                task.setStatus(2);
@@ -291,7 +272,6 @@
                            .eq(TechnologyRoutingOperationParam::getTechnologyRoutingOperationId, sourceOperation.getId())
                            .orderByAsc(TechnologyRoutingOperationParam::getId));
            for (TechnologyRoutingOperationParam sourceParam : sourceParams) {
                // 工序执行参数同样做快照，避免工艺参数调整影响已下达订单。
                ProductionOrderRoutingOperationParam targetParam = new ProductionOrderRoutingOperationParam();
                targetParam.setProductionOrderId(productionOrder.getId());
                targetParam.setProductionOrderRoutingOperationId(targetOperation.getId());
@@ -314,135 +294,12 @@
        return syncedParamCount;
    }

    private Map<String, BigDecimal> buildOperationDemandedQuantityMap(TechnologyRouting technologyRouting,
                                                                      ProductionOrder productionOrder) {
        if (technologyRouting == null || technologyRouting.getBomId() == null) {
            return Collections.emptyMap();
        }
        BigDecimal orderQuantity = defaultDecimal(productionOrder == null ? null : productionOrder.getQuantity());
        List<TechnologyBomStructure> bomStructures = technologyBomStructureMapper.selectList(
                Wrappers.<TechnologyBomStructure>lambdaQuery()
                        .eq(TechnologyBomStructure::getBomId, technologyRouting.getBomId())
                        .isNotNull(TechnologyBomStructure::getOperationId)
                        .orderByAsc(TechnologyBomStructure::getId));
        if (bomStructures.isEmpty()) {
            return Collections.emptyMap();
        }

        Map<Long, TechnologyBomStructure> structureById = bomStructures.stream()
                .filter(item -> item != null && item.getId() != null)
                .collect(Collectors.toMap(TechnologyBomStructure::getId, item -> item, (left, right) -> left));
        Map<String, BigDecimal> demandedQuantityMap = new HashMap<>();
        for (TechnologyBomStructure bomStructure : bomStructures) {
            if (bomStructure == null || bomStructure.getOperationId() == null) {
                continue;
            }
            BigDecimal unitQuantity = bomStructure.getUnitQuantity();
            if (unitQuantity == null) {
                continue;
            }
            Long outputProductModelId = resolveOutputProductModelId(bomStructure, structureById, technologyRouting.getProductModelId());
            String key = buildOperationDemandedQuantityKey(bomStructure.getOperationId(), outputProductModelId);
            demandedQuantityMap.merge(key, unitQuantity.multiply(orderQuantity), BigDecimal::add);
        }
        return demandedQuantityMap;
    }

    private BigDecimal resolveTaskPlanQuantity(TechnologyRoutingOperation sourceOperation,
                                               Map<String, BigDecimal> operationDemandedQuantityMap,
                                               ProductionOrder productionOrder) {
        if (sourceOperation == null || operationDemandedQuantityMap == null || operationDemandedQuantityMap.isEmpty()) {
            return defaultDecimal(productionOrder == null ? null : productionOrder.getQuantity());
        }
        String key = buildOperationDemandedQuantityKey(sourceOperation.getTechnologyOperationId(), sourceOperation.getProductModelId());
        BigDecimal planQuantity = operationDemandedQuantityMap.get(key);
        return planQuantity != null ? planQuantity : defaultDecimal(productionOrder == null ? null : productionOrder.getQuantity());
    }

    private String buildOperationDemandedQuantityKey(Long operationId, Long outputProductModelId) {
        return String.valueOf(operationId) + "#" + String.valueOf(outputProductModelId);
    }

    private Long resolveOutputProductModelId(TechnologyBomStructure bomStructure,
                                             Map<Long, TechnologyBomStructure> structureById,
                                             Long routingProductModelId) {
        if (bomStructure == null) {
            return routingProductModelId;
        }
        Long parentId = bomStructure.getParentId();
        if (parentId == null) {
            return routingProductModelId != null ? routingProductModelId : bomStructure.getProductModelId();
        }
        TechnologyBomStructure parent = structureById.get(parentId);
        if (parent != null && parent.getProductModelId() != null) {
            return parent.getProductModelId();
        }
        return routingProductModelId != null ? routingProductModelId : bomStructure.getProductModelId();
    }

    private ProductionOrderBom syncProductionOrderBomSnapshot(ProductionOrder productionOrder, TechnologyRouting technologyRouting) {
        // 同步订单BOM快照结构
        if (technologyRouting.getBomId() == null) {
            return null;
        }
        TechnologyBom technologyBom = technologyBomMapper.selectById(technologyRouting.getBomId());
        if (technologyBom == null) {
            throw new ServiceException("工艺BOM不存在");
        }
        // 查询并准备业务数据
        List<TechnologyBomStructure> structureList = technologyBomStructureMapper.selectList(
                Wrappers.<TechnologyBomStructure>lambdaQuery()
                        .eq(TechnologyBomStructure::getBomId, technologyBom.getId())
                        .orderByAsc(TechnologyBomStructure::getId));
        // 遍历处理数据并组装结果
        TechnologyBomStructure root = structureList.stream().filter(item -> item.getParentId() == null).findFirst().orElse(null);
        BigDecimal orderQuantity = defaultDecimal(productionOrder.getQuantity());

        ProductionOrderBom orderBom = new ProductionOrderBom();
        orderBom.setProductionOrderId(productionOrder.getId());
        orderBom.setBomId(Long.valueOf(technologyBom.getId()));
        orderBom.setProductModelId(root != null ? root.getProductModelId() : productionOrder.getProductModelId());
        orderBom.setRemark(technologyBom.getRemark());
        orderBom.setBomNo(technologyBom.getBomNo());
        orderBom.setVersion(technologyBom.getVersion());
        // 持久化或输出处理结果
        productionOrderBomMapper.insert(orderBom);

        Map<Long, Long> idMap = new HashMap<>();
        for (TechnologyBomStructure source : structureList) {
            // 子节点 parentId 需要映射成新快照节点 id，才能保留原始 BOM 层级。
            ProductionBomStructure target = new ProductionBomStructure();
            target.setProductionOrderId(productionOrder.getId());
            target.setProductionOrderBomId(orderBom.getId());
            target.setParentId(source.getParentId() == null ? null : idMap.get(source.getParentId()));
            target.setProductModelId(source.getProductModelId());
            target.setTechnologyOperationId(source.getOperationId());
            target.setUnitQuantity(source.getUnitQuantity());
            target.setDemandedQuantity(source.getUnitQuantity().multiply(orderQuantity));
            target.setUnit(source.getUnit());
            productionBomStructureMapper.insert(target);
            idMap.put(source.getId(), target.getId());
        }
        return orderBom;
    }

    private void clearProductionSnapshot(Long productionOrderId) {
        // 清理订单已生成的工艺与BOM快照数据
        boolean hasPickRecord = productionOrderPickRecordMapper.selectCount(
        // 查询并准备业务数据
                Wrappers.<ProductionOrderPickRecord>lambdaQuery()
                        .eq(ProductionOrderPickRecord::getProductionOrderId, productionOrderId)) > 0;
        // 参数与前置条件校验
        if (hasPickRecord) {
            throw new ServiceException("生产订单已存在领料记录，不能重新生成快照");
        }
        List<Long> taskIds = productionOperationTaskMapper.selectList(
                        Wrappers.<ProductionOperationTask>lambdaQuery()
                                .eq(ProductionOperationTask::getProductionOrderId, productionOrderId))
        // 遍历处理数据并组装结果
                .stream().map(ProductionOperationTask::getId).collect(Collectors.toList());
        if (!taskIds.isEmpty()) {
            // 已有报工记录说明订单已开工，此时不允许再重建快照。
            boolean started = productionProductMainMapper.selectCount(
                    Wrappers.<ProductionProductMain>lambdaQuery()
                            .in(ProductionProductMain::getProductionOperationTaskId, taskIds)) > 0;
@@ -458,12 +315,6 @@
                .eq(ProductionOrderRoutingOperation::getProductionOrderId, productionOrderId));
        productionOrderRoutingMapper.delete(Wrappers.<ProductionOrderRouting>lambdaQuery()
                .eq(ProductionOrderRouting::getProductionOrderId, productionOrderId));
        productionBomStructureMapper.delete(Wrappers.<ProductionBomStructure>lambdaQuery()
                .eq(ProductionBomStructure::getProductionOrderId, productionOrderId));
        productionOrderBomMapper.delete(Wrappers.<ProductionOrderBom>lambdaQuery()
                .eq(ProductionOrderBom::getProductionOrderId, productionOrderId));
        productionOrderPickMapper.delete(Wrappers.<ProductionOrderPick>lambdaQuery()
                .eq(ProductionOrderPick::getProductionOrderId, productionOrderId));
    }

    private LambdaQueryWrapper<ProductionOrder> buildQueryWrapper(ProductionOrderDto dto) {
@@ -477,9 +328,10 @@
                .orderByDesc(ProductionOrder::getId);
    }

    private String generateNextOrderNo() {
    private String generateNextOrderNo(LocalDateTime createTime) {
        // 生成下一个生产订单号
        String datePrefix = LocalDate.now().format(DateTimeFormatter.ofPattern("yyyyMMdd"));
        LocalDate localDate = createTime.toLocalDate();
        String datePrefix = localDate.format(DateTimeFormatter.ofPattern("yyyyMMdd"));
        String prefix = "SC" + datePrefix;
        ProductionOrder latestOrder = this.getOne(Wrappers.<ProductionOrder>lambdaQuery()
                .likeRight(ProductionOrder::getNpsNo, prefix)
@@ -855,12 +707,10 @@
                if (reportOutput == null) {
                    continue;
                }
                Long reportMainId = reportOutput.getProductionProductMainId() != null
                        ? reportOutput.getProductionProductMainId()
                        : reportOutput.getProductMainId();
                if (reportMainId == null) {
                if (reportOutput.getProductionProductMainId() == null) {
                    continue;
                }
                Long reportMainId = reportOutput.getProductionProductMainId();
                reportOutputMap.computeIfAbsent(reportMainId, k -> new ArrayList<>()).add(reportOutput);
            }

@@ -982,83 +832,6 @@
            throw new ServiceException("生产订单不存在");
        }
        return productionOrder.getId();
    }

    @Override
    public List<ProductionOrderPickVo> pick(Long productionOrderId) {
        // 查询订单领料、投料与退料明细
        if (productionOrderId == null) {
            return Collections.emptyList();
        }

        // 查询并准备业务数据
        ProductionOrderBom orderBom = productionOrderBomMapper.selectOne(
                Wrappers.<ProductionOrderBom>lambdaQuery()
                        .eq(ProductionOrderBom::getProductionOrderId, productionOrderId)
                        .orderByDesc(ProductionOrderBom::getId)
                        .last("limit 1"));
        if (orderBom == null || orderBom.getId() == null) {
            return Collections.emptyList();
        }

        List<ProductionBomStructureVo> bomStructureList = productionBomStructureMapper.pickByBomId(orderBom.getId());
        if (bomStructureList == null || bomStructureList.isEmpty()) {
            return Collections.emptyList();
        }

        // 遍历处理数据并组装结果
        List<Long> productModelIds = bomStructureList.stream()
                .map(ProductionBomStructureVo::getProductModelId)
                .filter(Objects::nonNull)
                .distinct()
                .collect(Collectors.toList());
        Map<Long, BigDecimal> stockQuantityMap = new HashMap<>();
        Map<Long, LinkedHashSet<String>> stockBatchNoMap = new HashMap<>();
        if (!productModelIds.isEmpty()) {
            List<StockInventory> stockList = stockInventoryMapper.selectList(
                    Wrappers.<StockInventory>lambdaQuery()
                            .in(StockInventory::getProductModelId, productModelIds));
            for (StockInventory stockItem : stockList) {
                if (stockItem == null || stockItem.getProductModelId() == null) {
                    continue;
                }
                Long productModelId = stockItem.getProductModelId();
                stockQuantityMap.merge(productModelId, defaultDecimal(stockItem.getQualitity()), BigDecimal::add);
                String batchNo = stockItem.getBatchNo();
                if (batchNo != null && !batchNo.trim().isEmpty()) {
                    stockBatchNoMap.computeIfAbsent(productModelId, key -> new LinkedHashSet<>()).add(batchNo);
                }
            }
        }

        Map<String, ProductionOrderPickVo> mergedPickMap = new LinkedHashMap<>();
        for (ProductionBomStructureVo structure : bomStructureList) {
            if (structure == null || structure.getProductModelId() == null) {
                continue;
            }
            Long productModelId = structure.getProductModelId();
            String mergeKey = String.valueOf(structure.getTechnologyOperationId()) + "#" + productModelId;
            ProductionOrderPickVo vo = mergedPickMap.get(mergeKey);
            if (vo == null) {
                vo = new ProductionOrderPickVo();
                vo.setProductModelId(productModelId);
                vo.setOperationName(structure.getOperationName());
                vo.setTechnologyOperationId(structure.getTechnologyOperationId());
                vo.setProductName(structure.getProductName());
                vo.setModel(structure.getModel());
                vo.setDemandedQuantity(BigDecimal.ZERO);
                vo.setUnit(structure.getUnit());
                List<String> batchNoList = stockBatchNoMap.get(productModelId) == null
                        ? Collections.emptyList()
                        : new ArrayList<>(stockBatchNoMap.get(productModelId));
                vo.setBatchNoList(batchNoList);
                vo.setStockQuantity(stockQuantityMap.getOrDefault(productModelId, BigDecimal.ZERO));
                vo.setBom(true);
                mergedPickMap.put(mergeKey, vo);
            }
            vo.setDemandedQuantity(defaultDecimal(vo.getDemandedQuantity()).add(defaultDecimal(structure.getDemandedQuantity())));
        }
        return new ArrayList<>(mergedPickMap.values());
    }

    @Override