package cn.iocoder.yudao.module.mes.service.qc.oqc; import cn.hutool.core.collection.CollUtil; import cn.hutool.core.util.ObjUtil; import cn.hutool.core.util.StrUtil; import cn.iocoder.yudao.framework.common.exception.ServiceException; import cn.iocoder.yudao.framework.common.pojo.PageResult; import cn.iocoder.yudao.framework.common.util.object.BeanUtils; import cn.iocoder.yudao.module.mes.controller.admin.qc.oqc.vo.MesQcOqcImportExcelVO; import cn.iocoder.yudao.module.mes.controller.admin.qc.oqc.vo.MesQcOqcPageReqVO; import cn.iocoder.yudao.module.mes.controller.admin.qc.oqc.vo.MesQcOqcSaveReqVO; import cn.iocoder.yudao.module.mes.controller.admin.qc.vo.MesQcImportRespVO; import cn.iocoder.yudao.module.mes.enums.DictTypeConstants; import cn.iocoder.yudao.module.mes.enums.md.autocode.MesMdAutoCodeRuleCodeEnum; import cn.iocoder.yudao.module.mes.service.qc.imports.MesQcImportHelper; import cn.iocoder.yudao.module.mes.dal.dataobject.qc.defectrecord.MesQcDefectRecordDO; import cn.iocoder.yudao.module.mes.dal.dataobject.qc.oqc.MesQcOqcDO; import cn.iocoder.yudao.module.mes.dal.dataobject.qc.template.MesQcTemplateItemDO; import cn.iocoder.yudao.module.mes.dal.mysql.qc.oqc.MesQcOqcMapper; import cn.iocoder.yudao.module.mes.enums.qc.MesQcDefectLevelEnum; import cn.iocoder.yudao.module.mes.enums.qc.MesQcStatusEnum; import cn.iocoder.yudao.module.mes.enums.qc.MesQcTypeEnum; import cn.iocoder.yudao.module.mes.enums.MesBizTypeConstants; import cn.iocoder.yudao.module.mes.service.qc.defectrecord.MesQcDefectRecordService; import cn.iocoder.yudao.module.mes.service.qc.indicatorresult.MesQcIndicatorResultService; import cn.iocoder.yudao.module.mes.service.qc.template.MesQcTemplateItemService; import cn.iocoder.yudao.module.mes.service.wm.productsales.MesWmProductSalesLineService; import cn.iocoder.yudao.module.mes.controller.admin.qc.ncr.vo.MesQcNcrSaveReqVO; import cn.iocoder.yudao.module.mes.service.qc.ncr.MesQcNcrService; import cn.iocoder.yudao.module.mes.enums.qc.MesQcCheckResultEnum; import cn.iocoder.yudao.module.mes.service.wm.productsales.MesWmProductSalesService; import cn.iocoder.yudao.module.mes.dal.dataobject.wm.productsales.MesWmProductSalesDO; import cn.iocoder.yudao.module.mes.dal.dataobject.wm.productsales.MesWmProductSalesLineDO; import cn.iocoder.yudao.module.crm.api.customer.CrmCustomerApi; import cn.iocoder.yudao.module.mdm.api.item.MdmItemApi; import cn.iocoder.yudao.module.system.api.user.AdminUserApi; import jakarta.annotation.Resource; import org.springframework.context.annotation.Lazy; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import org.springframework.validation.annotation.Validated; import java.math.BigDecimal; import java.math.RoundingMode; import java.util.ArrayList; import java.util.HashMap; import java.util.LinkedHashMap; import java.util.List; import java.util.Map; import java.util.Objects; import static cn.iocoder.yudao.framework.common.exception.util.ServiceExceptionUtil.exception; import static cn.iocoder.yudao.module.mes.enums.ErrorCodeConstants.*; /** * MES 出货检验单(OQC) Service 实现类 * * @author 超级管理员 */ @Service @Validated public class MesQcOqcServiceImpl implements MesQcOqcService { @Resource private MesQcOqcMapper oqcMapper; @Resource private MesQcTemplateItemService templateItemService; @Resource private MesQcOqcLineService oqcLineService; @Resource @Lazy private MesQcDefectRecordService defectRecordService; @Resource @Lazy private MesWmProductSalesLineService productSalesLineService; @Resource @Lazy private MesWmProductSalesService productSalesService; @Resource @Lazy private MesQcIndicatorResultService indicatorResultService; @Resource private AdminUserApi adminUserApi; @Resource private MdmItemApi mdmItemApi; @Resource private CrmCustomerApi customerApi; @Resource @Lazy private MesQcNcrService ncrService; @Resource private MesQcImportHelper qcImportHelper; @Override @Transactional(rollbackFor = Exception.class) public Long createOqc(MesQcOqcSaveReqVO createReqVO) { // 1.1 校验数据 validateOqcSaveData(createReqVO); // 1.2 校验来源单据参数,并验证数据存在 String sourceDocCode = validateAndGetSourceDocCode( createReqVO.getSourceDocType(), createReqVO.getSourceLineId()); // 1.3 根据产品 + OQC 类型查找可用质检方案(支持前端显式指定) List templateItems = templateItemService.getTemplateItemList( createReqVO.getItemId(), MesQcTypeEnum.OQC.getType(), null, null); if (CollUtil.isEmpty(templateItems)) { throw exception(QC_NO_TEMPLATE); } MesQcTemplateItemDO templateItem = templateItems.get(0); if (createReqVO.getTemplateId() != null) { templateItem = templateItems.stream() .filter(available -> Objects.equals(available.getTemplateId(), createReqVO.getTemplateId())) .findFirst().orElse(null); if (templateItem == null) { throw exception(QC_NO_TEMPLATE); // 指定了方案但不在匹配列表中,拒绝 } } Long templateId = templateItem.getTemplateId(); // 2. 插入主表 MesQcOqcDO oqc = BeanUtils.toBean(createReqVO, MesQcOqcDO.class) .setTemplateId(templateId) .setSourceDocCode(sourceDocCode) .setStatus(MesQcStatusEnum.DRAFT.getStatus()); oqcMapper.insert(oqc); // 3. 从模板指标自动生成检验行 oqcLineService.createLinesFromTemplate(oqc.getId(), templateId); return oqc.getId(); } @Override public void updateOqc(MesQcOqcSaveReqVO updateReqVO) { // 1.1 校验存在 + 草稿状态 validateOqcStatusPrepare(updateReqVO.getId()); // 1.2 校验数据 validateOqcSaveData(updateReqVO); // 2. 更新 MesQcOqcDO updateObj = BeanUtils.toBean(updateReqVO, MesQcOqcDO.class); updateObj.setSourceDocType(null).setSourceDocId(null).setSourceLineId(null); // 不允许修改来源单据 updateObj.setTemplateId(null); // 不允许修改模板 updateObj.setItemId(null); // 不允许修改物料 oqcMapper.updateById(updateObj); } private void validateOqcSaveData(MesQcOqcSaveReqVO reqVO) { // 校验编号唯一 validateOqcCodeUnique(reqVO.getId(), reqVO.getCode()); // 校验物料、检测人员存在 // 注:物料 ID 来自 MDM,客户 ID 来自 CRM mdmItemApi.validateItemExists(reqVO.getItemId()); adminUserApi.validateUser(reqVO.getInspectorUserId()); } @Override @Transactional(rollbackFor = Exception.class) public void finishOqc(Long id) { // 1.1 校验存在 + 草稿状态 MesQcOqcDO oqc = validateOqcStatusPrepare(id); // 1.2 校验检测结论必填 if (oqc.getCheckResult() == null) { throw exception(QC_OQC_CHECK_RESULT_EMPTY); } // 1.3 校验至少存在一条检测结果 indicatorResultService.validateIndicatorResultExistsByQcIdAndType(id, MesQcTypeEnum.OQC.getType()); // 2. 更新状态为已完成 MesQcOqcDO updateObj = new MesQcOqcDO() .setId(id).setStatus(MesQcStatusEnum.FINISHED.getStatus()); oqcMapper.updateById(updateObj); // 3. 不合格时自动创建 NCR generateNcrIfNeeded(oqc); // 4. 回写来源单据 writeBackSourceDoc(oqc); } /** * 不合格时自动创建 NCR(不合格品处理单) * * @param oqc 出货检验单 */ private void generateNcrIfNeeded(MesQcOqcDO oqc) { BigDecimal unqualifiedQty = oqc.getUnqualifiedQuantity(); if (unqualifiedQty == null || unqualifiedQty.compareTo(BigDecimal.ZERO) <= 0) { return; } String ncrCode = "NCR" + java.time.LocalDateTime.now() .format(java.time.format.DateTimeFormatter.ofPattern("yyyyMMddHHmmssSSS")); MesQcNcrSaveReqVO saveReqVO = new MesQcNcrSaveReqVO(); saveReqVO.setCode(ncrCode); saveReqVO.setName("不合格品处理单"); saveReqVO.setQcType(MesQcTypeEnum.OQC.getType()); saveReqVO.setQcId(oqc.getId()); saveReqVO.setItemId(oqc.getItemId()); saveReqVO.setUnqualifiedQuantity(unqualifiedQty); saveReqVO.setDefectDescription("由出货检验(" + oqc.getCode() + ")自动生成"); ncrService.createNcr(saveReqVO); } /** * 回写来源单据(OQC 完成后) * *

当来源为销售出库单时,调用 * {@link MesWmProductSalesLineService#updateProductSalesLineWhenOqcFinish} * 回写行的 oqcId、qualityStatus,并由该方法内部联动检查出库单整体状态 * * @param oqc 出货检验单 */ private void writeBackSourceDoc(MesQcOqcDO oqc) { if (oqc.getSourceDocType() == null) { return; } if (oqc.getSourceLineId() == null) { throw new IllegalArgumentException( "OQC 单[" + oqc.getId() + "] sourceDocType 非空但 sourceLineId 为空"); } if (Objects.equals(oqc.getSourceDocType(), MesBizTypeConstants.WM_PRODUCT_SALES)) { productSalesLineService.updateProductSalesLineWhenOqcFinish( oqc.getSourceLineId(), oqc.getId(), oqc.getCheckResult()); } else { throw new IllegalArgumentException( "OQC 单[" + oqc.getId() + "] sourceDocType=" + oqc.getSourceDocType() + " 无法识别,无法回写来源单据"); } } @Override @Transactional(rollbackFor = Exception.class) public void deleteOqc(Long id) { // 1. 校验存在 + 草稿状态 validateOqcStatusPrepare(id); // 2.1 删除主表 oqcMapper.deleteById(id); // 2.2 级联删除行 oqcLineService.deleteByOqcId(id); // 2.3 级联删除缺陷记录 defectRecordService.deleteListByQcTypeAndQcId(MesQcTypeEnum.OQC.getType(), id); } @Override public MesQcOqcDO validateOqcExists(Long id) { MesQcOqcDO oqc = oqcMapper.selectById(id); if (oqc == null) { throw exception(QC_OQC_NOT_EXISTS); } return oqc; } /** * 校验出货检验单存在且为草稿状态 */ private MesQcOqcDO validateOqcStatusPrepare(Long id) { MesQcOqcDO oqc = validateOqcExists(id); if (ObjUtil.notEqual(oqc.getStatus(), MesQcStatusEnum.DRAFT.getStatus())) { throw exception(QC_OQC_NOT_PREPARE); } return oqc; } private void validateOqcCodeUnique(Long id, String code) { MesQcOqcDO oqc = oqcMapper.selectByCode(code); if (oqc == null) { return; } if (ObjUtil.notEqual(oqc.getId(), id)) { throw exception(QC_OQC_CODE_DUPLICATE); } } /** * 校验来源单据参数,并验证数据存在 * * @param sourceDocType 来源单据类型 * @param sourceLineId 来源单据行 ID * @return 来源单据编号 */ private String validateAndGetSourceDocCode(Integer sourceDocType, Long sourceLineId) { if (sourceDocType == null || sourceLineId == null) { return null; } if (Objects.equals(sourceDocType, MesBizTypeConstants.WM_PRODUCT_SALES)) { MesWmProductSalesLineDO salesLine = productSalesLineService.validateProductSalesLineExists(sourceLineId); if (salesLine.getSalesId() != null) { MesWmProductSalesDO sales = productSalesService.getProductSales(salesLine.getSalesId()); return sales != null ? sales.getCode() : null; } return null; } // 未知来源类型应报错,而不是静默忽略 throw exception(QC_OQC_SOURCE_DOC_TYPE_UNKNOWN); } @Override public MesQcOqcDO getOqc(Long id) { return oqcMapper.selectById(id); } @Override public PageResult getOqcPage(MesQcOqcPageReqVO pageReqVO) { // 获取用户有权限的客户 ID 列表 List permittedClientIds = customerApi.getPermittedCustomerIds(); return oqcMapper.selectPage(pageReqVO, permittedClientIds); } @Override public void recalculateDefectStats(Long oqcId, List records) { // 1. 行级缺陷统计 oqcLineService.recalculateLineDefectStats(oqcId, records); // 2.1 汇总主表的缺陷数量 int totalCritical = 0, totalMajor = 0, totalMinor = 0; for (MesQcDefectRecordDO record : records) { int quantity = ObjUtil.defaultIfNull(record.getQuantity(), 1); if (Objects.equals(record.getLevel(), MesQcDefectLevelEnum.CRITICAL.getType())) { totalCritical += quantity; } else if (Objects.equals(record.getLevel(), MesQcDefectLevelEnum.MAJOR.getType())) { totalMajor += quantity; } else if (Objects.equals(record.getLevel(), MesQcDefectLevelEnum.MINOR.getType())) { totalMinor += quantity; } else { throw exception(QC_DEFECT_RECORD_LEVEL_UNKNOWN); } } // 2.2 计算缺陷率 MesQcOqcDO oqc = validateOqcExists(oqcId); BigDecimal criticalRate = BigDecimal.ZERO; BigDecimal majorRate = BigDecimal.ZERO; BigDecimal minorRate = BigDecimal.ZERO; if (oqc.getCheckQuantity() != null && oqc.getCheckQuantity().compareTo(BigDecimal.ZERO) > 0) { BigDecimal checkQty = oqc.getCheckQuantity(); criticalRate = BigDecimal.valueOf(totalCritical).multiply(BigDecimal.valueOf(100)) .divide(checkQty, 2, RoundingMode.HALF_UP); majorRate = BigDecimal.valueOf(totalMajor).multiply(BigDecimal.valueOf(100)) .divide(checkQty, 2, RoundingMode.HALF_UP); minorRate = BigDecimal.valueOf(totalMinor).multiply(BigDecimal.valueOf(100)) .divide(checkQty, 2, RoundingMode.HALF_UP); } // 2.3 更新主表 MesQcOqcDO updateOqc = new MesQcOqcDO().setId(oqcId) .setCriticalQuantity(totalCritical).setMajorQuantity(totalMajor).setMinorQuantity(totalMinor) .setCriticalRate(criticalRate).setMajorRate(majorRate).setMinorRate(minorRate); oqcMapper.updateById(updateOqc); } @Override @Transactional(rollbackFor = Exception.class) public Long createOqcFromProductSales(Long salesId, MesWmProductSalesLineDO line, String salesCode, Long clientId) { // 1. 校验物料是否配置了 OQC 检验模板 MesQcTemplateItemDO templateItem; try { templateItem = templateItemService.getRequiredTemplateByItemIdAndType( line.getItemId(), MesQcTypeEnum.OQC.getType()); } catch (Exception e) { // 获取物料信息,提供更明确的错误提示 String itemInfo = getItemInfo(line.getItemId()); throw exception(QC_NO_TEMPLATE_FOR_ITEM, itemInfo); } Long templateId = templateItem.getTemplateId(); // 2. 生成检验单编码 String code = "OQC" + System.currentTimeMillis(); // 3. 创建 OQC 主表(待检验状态,初始数量为 0) MesQcOqcDO oqc = new MesQcOqcDO(); oqc.setCode(code); oqc.setName(salesCode + "-出货检验"); oqc.setTemplateId(templateId); oqc.setSourceDocType(MesBizTypeConstants.WM_PRODUCT_SALES); oqc.setSourceDocId(salesId); oqc.setSourceLineId(line.getId()); oqc.setSourceDocCode(salesCode); oqc.setClientId(clientId); oqc.setItemId(line.getItemId()); oqc.setBatchCode(line.getBatchCode()); oqc.setOutQuantity(line.getQuantity()); oqc.setCheckQuantity(BigDecimal.ZERO); // 待填写 oqc.setQualifiedQuantity(BigDecimal.ZERO); // 待填写 oqc.setUnqualifiedQuantity(BigDecimal.ZERO); // 待填写 oqc.setOutDate(java.time.LocalDateTime.now()); oqc.setStatus(MesQcStatusEnum.DRAFT.getStatus()); oqcMapper.insert(oqc); // 4. 从模板指标自动生成检验行 oqcLineService.createLinesFromTemplate(oqc.getId(), templateId); return oqc.getId(); } /** * 获取物料信息(编码+名称) */ private String getItemInfo(Long itemId) { if (itemId == null) { return "未知物料"; } try { cn.iocoder.yudao.module.mdm.api.item.dto.MdmItemRespDTO item = mdmItemApi.getItem(itemId).getCheckedData(); if (item != null) { return item.getCode() + "-" + item.getName(); } } catch (Exception e) { // 忽略异常 } return "物料ID:" + itemId; } @Override @Transactional(rollbackFor = Exception.class) public MesQcImportRespVO importOqcList(List importList) { MesQcImportRespVO respVO = MesQcImportRespVO.builder() .createList(new ArrayList<>()).failureList(new LinkedHashMap<>()).build(); if (CollUtil.isEmpty(importList)) { return respVO; } qcImportHelper.startImport(); Map firstRowNoByKey = new HashMap<>(); for (int i = 0; i < importList.size(); i++) { MesQcOqcImportExcelVO row = importList.get(i); if (isImportRowEmpty(row)) { continue; // 跳过空行 } String label = StrUtil.isNotBlank(row.getCode()) ? "检验单编号 " + row.getCode().trim() : "第 " + (i + 2) + " 行"; String importKey = buildImportKey(row); try { Integer firstRowNo = firstRowNoByKey.get(importKey); if (firstRowNo != null) { throw MesQcImportHelper.duplicateRowException(firstRowNo, buildImportKeyDesc(row)); } respVO.getCreateList().add(createOqcByImport(row)); firstRowNoByKey.putIfAbsent(importKey, i + 2); } catch (Exception ex) { respVO.getFailureList().put(label, MesQcImportHelper.resolveImportErrorMessage(ex)); } } return respVO; } private boolean isImportRowEmpty(MesQcOqcImportExcelVO row) { return row == null || (StrUtil.isBlank(row.getCode()) && StrUtil.isBlank(row.getName()) && StrUtil.isBlank(row.getItemCode()) && StrUtil.isBlank(row.getClientName()) && StrUtil.isBlank(row.getBatchCode()) && StrUtil.isBlank(row.getTemplateName()) && row.getOutQuantity() == null && row.getCheckQuantity() == null && row.getQualifiedQuantity() == null && row.getUnqualifiedQuantity() == null && StrUtil.isBlank(row.getCheckResult()) && StrUtil.isBlank(row.getInspectorName()) && StrUtil.isBlank(row.getInspectDate()) && StrUtil.isBlank(row.getOutDate()) && StrUtil.isBlank(row.getRemark())); } /** * 依据导入行创建一张出货检验单:状态为「待检验」,检验行由质检方案自动生成 * * @return 检验单编号 */ private String createOqcByImport(MesQcOqcImportExcelVO row) { MesQcOqcSaveReqVO reqVO = new MesQcOqcSaveReqVO(); // 1. 检验单编号:填写则使用,留空自动生成 String code = StrUtil.isNotBlank(row.getCode()) ? row.getCode().trim() : qcImportHelper.generateCode(MesMdAutoCodeRuleCodeEnum.QC_OQC_CODE.getCode()); if (oqcMapper.selectByCode(code) != null) { throw new IllegalArgumentException("检验单编号已存在:" + code + "。请修改模板中的「检验单编号」,或先在系统中删除该编号的检验单后重新导入"); } reqVO.setCode(code); // 2. 名称、物料、客户、批次、质检方案 if (StrUtil.isBlank(row.getName())) { throw new IllegalArgumentException("检验单名称不能为空:请填写模板中该行的「检验单名称」列"); } reqVO.setName(row.getName().trim()); reqVO.setItemId(qcImportHelper.resolveItemId(row.getItemCode())); Long clientId = qcImportHelper.resolveClientId(row.getClientName()); qcImportHelper.validateClientPermission(clientId, row.getClientName().trim()); reqVO.setClientId(clientId); reqVO.setBatchCode(StrUtil.trimToNull(row.getBatchCode())); reqVO.setTemplateId(qcImportHelper.resolveTemplateId(row.getTemplateName())); // 3. 数量:合格品 + 不合格品 必须等于检测数量(检测数量留空则自动合计) reqVO.setOutQuantity(qcImportHelper.resolveQuantity(row.getOutQuantity(), "本次出货数量", true)); BigDecimal qualified = qcImportHelper.resolveQuantity(row.getQualifiedQuantity(), "合格品数量", true); BigDecimal unqualified = qcImportHelper.resolveQuantity(row.getUnqualifiedQuantity(), "不合格品数量", true); reqVO.setQualifiedQuantity(qualified); reqVO.setUnqualifiedQuantity(unqualified); reqVO.setCheckQuantity(qcImportHelper.resolveCheckQuantity( row.getCheckQuantity(), qualified, unqualified, "检测数量")); // 4. 检验信息 reqVO.setCheckResult(qcImportHelper.resolveDictValue(row.getCheckResult(), DictTypeConstants.MES_QC_CHECK_RESULT, "检测结果", false)); reqVO.setInspectorUserId(qcImportHelper.resolveInspectorUserId(row.getInspectorName())); reqVO.setInspectDate(qcImportHelper.parseRequiredDateTime(row.getInspectDate(), "检测日期")); reqVO.setOutDate(qcImportHelper.parseRequiredDateTime(row.getOutDate(), "出货日期")); reqVO.setRemark(StrUtil.trimToNull(row.getRemark())); // 5. 去重:同一 物料 + 客户 + 批次号 + 出货日期 的出货检验单不可重复导入 MesQcOqcDO duplicate = CollUtil.getFirst(oqcMapper.selectListByImportKey(reqVO.getItemId(), reqVO.getClientId(), reqVO.getBatchCode(), reqVO.getOutDate())); if (duplicate != null) { throw MesQcImportHelper.duplicateExistingException(buildImportKeyDesc(row), "出货检验单", duplicate.getCode(), "质量管理-出货检验"); } // 6. 复用创建逻辑:校验物料/人员、按物料匹配质检方案、生成检验行 try { createOqc(reqVO); } catch (ServiceException ex) { MesQcImportHelper.rethrowTemplateError(ex, row.getItemCode(), "出货检验(OQC)"); } return code; } /** * 导入去重键:同一 物料 + 客户 + 批次号 + 出货日期 视为同一批出货检验数据 */ private String buildImportKey(MesQcOqcImportExcelVO row) { return String.join("|", StrUtil.trimToEmpty(row.getItemCode()), StrUtil.trimToEmpty(row.getClientName()), StrUtil.trimToEmpty(row.getBatchCode()), StrUtil.trimToEmpty(row.getOutDate())); } private String buildImportKeyDesc(MesQcOqcImportExcelVO row) { return "物料[" + MesQcImportHelper.describeImportValue(row.getItemCode()) + "]、客户[" + MesQcImportHelper.describeImportValue(row.getClientName()) + "]、批次号[" + MesQcImportHelper.describeImportValue(row.getBatchCode()) + "]、出货日期[" + MesQcImportHelper.describeImportValue(row.getOutDate()) + "]"; } }